Toyota Tundra. Manual — part 1081

2. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY REPLACEMENT

3. REMOVE THROTTLE BODY COVER SUB-ASSEMBLY REMOVAL

4. DISCONNECT AIR CLEANER HOSE ASSEMBLY

a. Disconnect the air cleaner hose from the throttle body.

5. REMOVE FAN AND GENERATOR V BELT REMOVAL

6. DISCONNECT VANE PUMP ASSEMBLY REMOVAL

7. REMOVE GENERATOR ASSEMBLY

a. Disconnect the generator connector.

b. Remove the terminal cap and nut, and disconnect the generator wire.

c. Remove the bolt and disconnect the wire harness bracket from the generator.

Fig. 10: Identifying Generator Connector With Bolts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

d. Remove the bolt, 2 nuts and generator.

Fig. 11: Identifying Generator Bolts And Nuts

INITIALIZATION



After the ignition switch is turned OFF, the navigation system
requires approximately 90 seconds to record various types of
memory and settings. As a result, after turning the ignition switch
OFF, wait 90 seconds or more before disconnecting the cable from
the negative (-) battery terminal.

2009 Toyota Tundra

2009 ELECTRICAL Charging (2UZ-FE) - Tundra

Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

DISASSEMBLY

1. REMOVE GENERATOR PULLEY

SST 09820-63011 (09820-06010, 09820-06020)

HINT:

GENERATOR PULLEY SPECIAL SERVICE TOOL

Fig. 12: Removing/Installing Generator Pulley
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

a. Hold SST 1-A with a torque wrench, and tighten SST 1-B clockwise to the specified torque.

Torque: 39 N*m (398 kgf*cm, 29 ft.*lbf)

b. Mount SST 2 in a vise.

c. Insert SST 1-A and B into SST 2, and attach the pulley nut to SST 2.

SST

SST 1-A and B

09820-06010

SST 2

09820-06020

NOTE:

Check that SST is secured on the rotor shaft.

2009 Toyota Tundra

2009 ELECTRICAL Charging (2UZ-FE) - Tundra

Fig. 13: Inserting SST 1-A And B Into SST 2
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

d. To loosen the pulley nut, turn SST 1-A in the direction shown in the illustration.

Fig. 14: Turning SST 1-A
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

e. Remove the generator from SST 2.

f. Turn SST 1-B, and remove SST 1-A and B.

Fig. 15: Turning SST 1-B
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

NOTE:

To prevent damage to the rotor shaft, do not loosen the pulley nut
more than one-half turn.

2009 Toyota Tundra

2009 ELECTRICAL Charging (2UZ-FE) - Tundra

g. Remove the pulley nut and pulley.

2. REMOVE GENERATOR REAR END COVER

a. Place the generator on the pulley.

b. Remove the 3 nuts and end cover.

Fig. 16: Identifying End Cover Nuts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

c. Remove the terminal insulator.

Fig. 17: Identifying Terminal Insulator
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

3. REMOVE GENERATOR BRUSH HOLDER ASSEMBLY

a. Remove the 2 screws and brush holder.

Fig. 18: Identifying Brush Holder Screws

2009 Toyota Tundra

2009 ELECTRICAL Charging (2UZ-FE) - Tundra