Toyota Tundra. Manual — part 1951

Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

INSTALLATION

1

REMOVE ENGINE STAND

a

Install the 2 engine hangers with the 2 bolts as shown in the illustration

Engine hanger

ENGINE HANGER PART NUMBER REFERENCE CHART

Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf)

b

Attach an engine sling device and hang the engine with a chain block

c

Remove the bolts and engine assembly from the engine stand

2

INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY LH (See INSTALLATION )

3

INSTALL NO. 2 EXHAUST MANIFOLD HEAT INSULATOR (See INSTALLATION )

4

INSTALL ENGINE ASSEMBLY

a

Slowly lower the engine assembly into the engine compartment

b

Attach the engine mounting insulators to the vehicle

c

Install the 4 engine mounting insulator bolts

Torque: 79 N*m (806 kgf*cm, 58 ft.*lbf)

Item

Part No.

Engine hanger 12281-38060, 12281-38070

Bolt

90119-A0166

NOTE:

Make sure that the engine is clear of all wiring and hoses.

2009 Toyota Tundra

2009 ENGINE Engine Mechanical (3UR-FBE) - Tundra

Fig. 199: Locating Engine Mounting Insulator Bolts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

d

Remove the 2 bolts and 2 engine hangers

5

INSTALL NO. 1 WATER BY-PASS PIPE

a

Connect the hose and install the water by-pass pipe with the 2 bolts

Torque: 18 N*m (184 kgf*cm, 13 ft.*lbf)

Fig. 200: Locating Water By-Pass Pipe With Bolts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

6

INSTALL DRIVE PLATE AND RING GEAR SUB-ASSEMBLY

a

Using SST, hold the crankshaft

SST 09213-70011,09330-00021

2009 Toyota Tundra

2009 ENGINE Engine Mechanical (3UR-FBE) - Tundra

b

Install the crankshaft angle sensor plate, drive gear and rear drive plate spacer to the crankshaft

Fig. 201: Installing Crankshaft Angle Sensor Plate, Drive Gear
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

c

Install and uniformly tighten 10 new bolts in the sequence shown in the illustration

Torque: 30 N*m (301 kgf*cm, 22 ft.*lbf)

d

Mark the upside of each flywheel installation bolt with paint

NOTE:



Do not reuse the flywheel installation bolts.



Do not strike or damage the flywheel installation bolts. Be sure
to handle them carefully.

Fig. 202: Identifying Flywheel Bolts Tightening Sequence
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

2009 Toyota Tundra

2009 ENGINE Engine Mechanical (3UR-FBE) - Tundra

Fig. 203: Identifying Flywheel Installation Bolt Mark
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

e

Tighten the flywheel installation bolts another 90° as shown

f

Check that the painted marks are now at a 90° angle to the upside

7

INSTALL AUTOMATIC TRANSMISSION ASSEMBLY

a

Install the automatic transmission (See INSTALLATION )

8

INSTALL STARTER ASSEMBLY (See INSTALLATION )

9

INSTALL STARTER COVER (See INSTALLATION )

10

INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY RH (See INSTALLATION )

11

INSTALL NO. 1 EXHAUST MANIFOLD HEAT INSULATOR (See INSTALLATION )

12

INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE (See INSTALLATION )

13

INSTALL FRONT FENDER APRON SEAL REAR RH (See INSTALLATION )

14

INSTALL FRONT FENDER APRON SEAL RH (See INSTALLATION )

15

INSTALL FRONT PROPELLER SHAFT ASSEMBLY

a

Install the front propeller shaft (See INSTALLATION )

16

INSTALL PROPELLER SHAFT ASSEMBLY

a

Install the propeller shaft (See INSTALLATION )

17

INSTALL EXHAUST PIPE ASSEMBLY

a

for Regular Cab Standard Deck:

Refer to the following procedures (See INSTALLATION )

b

except Regular Cab Standard Deck:

Refer to the following procedures (See INSTALLATION )

18

INSTALL GENERATOR ASSEMBLY (See INSTALLATION )

19

CONNECT VANE PUMP ASSEMBLY (See INSTALLATION )

20

CONNECT COOLER COMPRESSOR ASSEMBLY (See INSTALLATION )

21

CONNECT WIRE HARNESS AND HOSE

a

Connect the 2 connectors and 2 clips to the engine room junction block

b

Install the engine wire with the nut Then connect the 2 clips

2009 Toyota Tundra

2009 ENGINE Engine Mechanical (3UR-FBE) - Tundra