Toyota Tundra. Manual — part 2916

a. Install 2 new O-rings to the transmission wires.

Fig. 626: Identifying Transmission Wires & O-Rings
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

b. Install the transmission wire harnesses.

c. Install the bolts.

Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)

Fig. 627: Locating No. 1 & No. 2 Transmission Wires With Bolts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

d. Connect the 9 connectors to the solenoid valves.

e. Connect the 2 ATF temperature sensors with the 2 clamps and 2 bolts.

Torque: for bolt A

10 N*m (102 kgf*cm, 7 ft.*lbf)

for bolt B

11 N*m (112 kgf*cm, 8 ft.*lbf)

HINT:

Each bolt length is indicated below.

2009 Toyota Tundra

2009 TRANSMISSION AB60F Automatic Transaxle - Tundra

12 mm (0.472 in.) for bolt A

36 mm (1.42 in.) for bolt B

Fig. 628: Locating Solenoid Valves & Connectors
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

69. INSTALL VALVE BODY OIL STRAINER ASSEMBLY

a. Coat a new O-ring with ATF, and install it to the oil strainer.

b. Install the oil strainer with the 4 bolts.

Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)

Fig. 629: Identifying Valve Body Oil Strainer Bolts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

70. INSTALL AUTOMATIC TRANSMISSION OIL PAN SUB-ASSEMBLY

a. Install the 4 magnets.

2009 Toyota Tundra

2009 TRANSMISSION AB60F Automatic Transaxle - Tundra

Fig. 630: Identifying Transmission Oil Cleaner Magnets
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

b. Install a new gasket on the oil pan.

c. Install the 12 bolts.

Torque: 7.4 N*m (75 kgf*cm, 65 in.*lbf)

d. Install the drain plug.

Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf)

Fig. 631: Identifying Correct & Incorrect Position Of Gasket Installation
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

71. INSTALL TRANSFER CASE ADAPTER RADIAL BALL BEARING

NOTE:



Make sure that there is no oil or foreign matter on the gasket
seal surface and oil pan contact surface.



Install the gasket so that there is no slack in the gasket, and
make sure the seal surface's entire circumference is level.



Make sure that the 9 gasket drop prevention protrusions are set
on the oil pan.



When tightening the oil pan, make sure that the gasket is not
pinched between the gasket tightening area's sleeve and the
transmission's seal surface.

2009 Toyota Tundra

2009 TRANSMISSION AB60F Automatic Transaxle - Tundra

a. Using SST and a press, press in the bearing.

SST 09950-60010 (09951-00650), 09950-70010 (09951-07150)

Fig. 632: Identifying SST For Pressing Bearing
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

b. Using a screwdriver, install the snap ring.

72. INSTALL TRANSMISSION CASE ADAPTOR OIL SEAL

a. Coat the lip of a new oil seal with ATF.

b. Using SST and a hammer, tap in the oil seal.

Standard depth:

0 to 0.1 mm (0 to 0.00394 in.)

SST 09950-60010 (09951-00650), 09950-70010 (09951-07150)

Fig. 633: Identifying Transmission Case Adaptor Oil Seal Using SST
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

73. INSTALL REAR ADAPTOR TRANSFER

a. Clean the threads of the bolts and case with non-residue solvent.

b. Apply seal packing to the rear adaptor transfer.

2009 Toyota Tundra

2009 TRANSMISSION AB60F Automatic Transaxle - Tundra