Toyota Tundra. Manual — part 2860

Fig. 217: Identifying Oil Cooler Replacement Components With Torque Specifications
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

REMOVAL

1. REMOVE FRONT BUMPER ASSEMBLY

a. for Steel Type:

2009 Toyota Tundra

2009 TRANSMISSION AB60F Automatic Transaxle - Tundra

Remove the front bumper (see REMOVAL ).

b. for Resin Type:

Remove the front bumper (see REMOVAL ).

2. DISCONNECT TRANSMISSION OIL COOLER HOSE

a. Remove the bolt and move the water by-pass pipe so that the 2 transmission oil cooler hoses can be

disconnected.

b. Disconnect the inlet No. 2 transmission oil cooler hose and outlet No. 2 transmission oil cooler

hose.

Fig. 218: Locating Water By-Pass Pipe Identifying & Bolts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

c. Detach the claw to open the flexible hose clamp.

d. Disconnect the inlet No. 1 oil cooler hose and outlet No. 1 oil cooler hose.

Fig. 219: Identifying Flexible Hose Clamp
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

2009 Toyota Tundra

2009 TRANSMISSION AB60F Automatic Transaxle - Tundra

3. REMOVE OIL COOLER TUBE

a. Remove 2 bolts and oil cooler tube.

Fig. 220: Locating Oil Cooler Tube Bolts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

4. REMOVE OIL COOLER ASSEMBLY

a. Remove the 3 bolts and oil cooler.

Fig. 221: Locating Oil Cooler Assembly & Bolts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

b. Remove the 2 bolts and oil cooler support.

c. Remove the 4 bolts and separate the No. 1 and No. 2 oil cooler air ducts.

2009 Toyota Tundra

2009 TRANSMISSION AB60F Automatic Transaxle - Tundra

Fig. 222: Identifying Oil Cooler Support & Bolts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

INSTALLATION

1. INSTALL OIL COOLER ASSEMBLY

a. Install the No. 1 and No. 2 oil cooler air ducts with the 4 bolts.

Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf)

b. Install the oil cooler support with the 2 bolts.

Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf)

Fig. 223: Identifying Oil Cooler Support & Bolts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

c. Temporarily put the oil cooler on the radiator support.

d. Install the 3 bolts.

Torque: 14 N*m (143 kgf*cm, 10 ft.*lbf)

NOTE:

Securely attach the claw of the oil cooler into the hole of the radiator
support.

2009 Toyota Tundra

2009 TRANSMISSION AB60F Automatic Transaxle - Tundra