Toyota Tundra. Manual — part 743

Fig. 108: Applying Primer M To Exposed Part Of Vehicle Body
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

b. Using a brush or sponge, apply Primer G to the contact surface of the glass.

NOTE:



Allow the primer to dry for 3 minutes or more.



Do not apply primer to the adhesive.



Throw away any leftover primer.



Do not apply too much primer.

2009 Toyota Tundra

2009 ACCESSORIES AND EQUIPMENT Windshield/WindowGlass - Tundra

Fig. 109: Applying Primer G To Contact Surface
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

HINT:

If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth
and wipe off the excess primer.

c. Apply adhesive to the glass.

Adhesive:

Toyota Genuine Windshield Glass Adhesive or equivalent

1. Cut off the tip of the cartridge nozzle as shown in the illustration.

HINT:

After cutting off the tip, use all adhesive within the time written in the table below.

Usage time frame

USAGE TIME FRAME

NOTE:



Allow the primer to dry for 3 minutes or more.



Throw away any leftover primer.



Do not apply too much primer.

Temperature Usage Time Frame

35°C (95°F)

15 minutes

2009 Toyota Tundra

2009 ACCESSORIES AND EQUIPMENT Windshield/WindowGlass - Tundra

2. Load the sealer gun with the cartridge.

3. Apply adhesive to the glass as shown in the illustration.

Fig. 110: Identifying Adhesive To Glass
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

Standard measurement

STANDARD MEASUREMENT

d. Install the glass to the vehicle body.

1. Using suction cups, position the glass so that the matchmarks are aligned. Press it in gently

along the rim.

20°C (68°F)

1 hour 40 minutes

5°C (41°F)

8 hours

Area Specified Condition

a

12.0 mm (0.472 in.)

b

8.0 mm (0.315 in.)

c

4.0 mm (0.157 in.)

2009 Toyota Tundra

2009 ACCESSORIES AND EQUIPMENT Windshield/WindowGlass - Tundra

Fig. 111: Aligning Matchmarks To Position Glass
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

2. Lightly press the outer surface of the glass to ensure that it is securely fit to the vehicle body.

3. Hold the glass in place securely with protective tape or equivalent until the adhesive hardens.

e. w/ Windshield Deicer:

Install the clip and connect the connector.

6. INSTALL WINDSHIELD MOULDING OUTSIDE

a. Install the windshield outside moulding, as shown in the illustration.

b. Apply Primer G to the windshield outside moulding area "a" shown in the illustration.

Fig. 112: Applying Primer G To Windshield Outside Moulding Area "a"
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

NOTE:



Check that the stoppers are attached to the vehicle body
correctly.



Check that the vehicle body and glass have a small gap
between them.

2009 Toyota Tundra

2009 ACCESSORIES AND EQUIPMENT Windshield/WindowGlass - Tundra