Toyota Tundra. Manual — part 2702

b. Install the No. 2 steering rack boot to the groove on the rack housing.

Fig. 163: Identifying Steering Rack Boot
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

3. INSTALL NO. 1 STEERING RACK BOOT

HINT:

Use the same procedures described for the No. 2 steering rack boot.

4. INSTALL NO. 2 STEERING RACK BOOT CLAMP

a. Using SST, tighten the 2 boot clamps as shown in the illustration.

Fig. 164: Identifying No. 2 Steering Rack Boot Clamp Tightening Dimension
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

SST 09521-24010

Standard clearance: 3.0 mm (0.119 in.) or less

5. INSTALL STEERING RACK BOOT CLIP

a. Using pliers, install the 2 boot clips.

NOTE:

Be careful not to damage or twist the boot.

NOTE:

Be careful not to damage the boot.

2009 Toyota Tundra

2009 STEERING Power Steering - Tundra

Fig. 165: Identifying Steering Rack Boot Clip Tightening Angle
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

6. INSTALL TIE ROD END SUB-ASSEMBLY LH

a. Align the matchmarks of the tie rod and rack end, and temporarily install the tie rod with the lock

nut.

Fig. 166: Aligning Matchmarks Of Tie Rod And Rack End
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

HINT:

After adjusting toe-in, tighten the lock nut.

Torque: 69 N*m (704 kgf*cm, 51 ft.*lbf)

7. INSTALL TIE ROD END SUB-ASSEMBLY RH

HINT:

Use the same procedures described for the LH side.

INSTALLATION

NOTE:

Make sure that each clip's claws are positioned within the area
shown in the illustration.

2009 Toyota Tundra

2009 STEERING Power Steering - Tundra

1. INSTALL POWER STEERING GEAR ASSEMBLY

a. Install the power steering gear with the 2 bolts and 2 nuts.

Fig. 167: Identifying Power Steering Gear Bolts And Nuts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

Torque: 120 N*m (1224 kgf*cm, 89 ft.*lbf)

2. INSTALL PRESSURE FEED TUBE ASSEMBLY

a. Temporarily connect the pressure feed tube to the power steering gear.

2009 Toyota Tundra

2009 STEERING Power Steering - Tundra

Fig. 168: Identifying Pressure Feed Tube Connector
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

b. Install the pressure feed tube clamp with the 2 bolts.

Fig. 169: Identifying Pressure Feed Tube Clamp Bolts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

Torque: 31 N*m (316 kgf*cm, 23 ft.*lbf)

c. Using SST, tighten the pressure feed tube (pressure feed tube side).

Fig. 170: Tightening Pressure Feed Tube Using SST (Pressure Feed Tube Side)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

SST 09023-12701

Torque: without SST 25 N*m (250 kgf*cm, 18 ft.*lbf)

with SST

2009 Toyota Tundra

2009 STEERING Power Steering - Tundra