Toyota Tundra. Manual — part 817

Torque: 23 N*m (235 kgf*cm, 17 ft.*lbf)

i. Connect the cable to the negative (-) battery terminal.

j. Inspect the SRS warning light (see DIAGNOSIS SYSTEM ).

REASSEMBLY

HINT:



Use the same procedures for the RH side and LH side.



The procedures listed below are for the LH side.



A bolt without a torque specification is shown in the standard bolt chart (see SPECIFIED TORQUE
FOR STANDARD BOLTS ).

1. INSTALL REAR DOOR WEATHERSTRIP LH

a. Attach the 41 clips to install the weatherstrip.

Fig. 325: Identifying Weatherstrip Clips
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

HINT:

If clips are damaged during installation, replace them.

b. Attach the 2 clips.

NOTE:

Some systems need to be initialized after the cable is reconnected
(see INITIALIZATION ).

2009 Toyota Tundra

2009 ACCESSORIES AND EQUIPMENT Engine Hood/Door - Tundra

Fig. 326: Identifying Rear Door Weatherstrip Clips
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

2. INSTALL REAR DOOR CHECK ASSEMBLY LH

a. Apply MP grease to the sliding areas of the door check.

b. Install the door check to the door panel with the 2 nuts.

Torque: 8.5 N*m (87 kgf*cm, 75 in.*lbf)

c. Apply adhesive to the threads of the bolt.

Adhesive: Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

d. Install the bolt.

Torque: 29 N*m (296 kgf*cm, 21 ft.*lbf)

Fig. 327: Identifying Bolt, Nuts Of Door Check
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

3. INSTALL REAR NO. 2 DOOR WEATHERSTRIP LH

2009 Toyota Tundra

2009 ACCESSORIES AND EQUIPMENT Engine Hood/Door - Tundra

a. Attach the 10 clips to install the weatherstrip.

Fig. 328: Identifying Rear Door Weatherstrip Clips
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

4. INSTALL REAR DOOR LOCK OPEN ROD LH

5. INSTALL REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY LH

a. Slide the outside handle frame to install it.

b. Using a T30 "TORX" wrench, tighten the screw.

Torque: 4.0 N*m (41 kgf*cm, 35 in.*lbf)

Fig. 329: Identifying Rear Door Outside Handle Frame Screw
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

c. Install the front and rear outside handle pads.

6. INSTALL REAR DOOR OUTSIDE HANDLE ASSEMBLY LH

a. Install the handle by pushing it in the direction of the arrow in the illustration.

NOTE:

If the release plate is not pulled and held when installing the outside
handle, it will strike against the outside handle and become
damaged.

2009 Toyota Tundra

2009 ACCESSORIES AND EQUIPMENT Engine Hood/Door - Tundra

Fig. 330: Installing Rear Door Outside Handle
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

7. INSTALL REAR DOOR OUTSIDE HANDLE COVER LH

a. Using a T30 "TORX" socket, install the cover with the screw.

Torque: 4.0 N*m (41 kgf*cm, 35 in.*lbf)

Fig. 331: Identifying Rear Door Outside Handle Cover Screws
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

b. Install the hole plug.

8. INSTALL REAR DOOR LOCK CHILD PROTECTION COVER LH

9. INSTALL REAR DOOR INSIDE LOCKING CABLE ASSEMBLY LH

a. Install the rear door inside locking cable.

NOTE:

If the bellcrank lever is not pulled and held when installing the
handle, the bellcrank lever will interfere with the handle and become
damaged.

2009 Toyota Tundra

2009 ACCESSORIES AND EQUIPMENT Engine Hood/Door - Tundra