Toyota Tundra. Manual — part 1835

Fig. 412: Identifying Bolt Length
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

c

Install a new O-ring to the oil pump

Fig. 413: Locating Oil Pump O-Ring
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

d

Apply seal packing in a continuous line as shown below

Seal packing: Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

Standard seal diameter: 3 to 4 mm (0.118 to 0.157 in.)

2009 Toyota Tundra

2009 ENGINE Engine Mechanical (1GR-FE) - Tundra

Fig. 414: Identifying Seal Packing Applying Area
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

e

Install the oil pan with the 17 bolts and 2 nuts Tighten the bolts and nuts uniformly in several
steps

Torque: for bolt A, B and nut

21 N*m (214 kgf*cm, 15 ft.*lbf)

for bolt C

10 N*m (102 kgf*cm, 7 ft.*lbf)

Bolt length

BOLT LENGTH SPECIFICATION

NOTE:



Remove any oil from the contact surface.



Install the oil pan within 3 minutes after applying seal packing.



Do not start the engine for at least 2 hours after installing.

Item Quantity

Length

A

6

25 mm (0 984 in )

B

9

45 mm (1 77 in )

C

2

14 mm (0 551 in )

2009 Toyota Tundra

2009 ENGINE Engine Mechanical (1GR-FE) - Tundra

Fig. 415: Identifying Bolts & Nuts Tightening Sequence
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

27

INSTALL OIL STRAINER SUB-ASSEMBLY

a

Install a new gasket and the oil strainer with the 2 nuts

Torque: 9.0 N*m (92 kgf*cm, 80 in.*lbf)

Fig. 416: Identifying Oil Strainer With Nuts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

28

INSTALL NO. 2 OIL PAN SUB-ASSEMBLY (See INSTALLATION )

29

INSTALL OIL PAN DRAIN PLUG

a

Install the drain plug and a new gasket

Torque: 40 N*m (408 kgf*cm, 30 ft.*lbf)

30

INSTALL CRANKSHAFT PULLEY

a

Using SST, install the pulley set bolt

SST 09213-54015 (91651-60855), 09330-00021

2009 Toyota Tundra

2009 ENGINE Engine Mechanical (1GR-FE) - Tundra

Torque: 250 N*m (2549 kgf*cm, 184 ft.*lbf)

Fig. 417: Using SST To Install Pulley Set Bolt
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

31

SET NO. 1 CYLINDER TO TDC/COMPRESSION (See ADJUSTMENT )

32

INSPECT VALVE CLEARANCE (See ADJUSTMENT )

33

ADJUST VALVE CLEARANCE (See ADJUSTMENT )

34

INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY RH

a

Remove any old packing (FIPG) material and be careful not to drop any oil on the contact surfaces
of the cylinder head, timing chain cover and cylinder head cover

b

Apply seal packing as shown below

Seal packing: Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

Standard seal diameter: 2 to 3 mm (0.0787 to 0.118 in.)

NOTE:



Remove any oil from the contact surface.



Install the head cover within 3 minutes after applying seal
packing.

Fig. 418: Identifying Seal Packing Applying Area
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.



Do not start the engine for at least 2 hours after the installation.

2009 Toyota Tundra

2009 ENGINE Engine Mechanical (1GR-FE) - Tundra