Toyota Tundra. Manual — part 2695

1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

2. REMOVE V-BANK COVER (See REMOVAL )

3. REMOVE AIR CLEANER HOSE ASSEMBLY (See REMOVAL )

4. REMOVE AIR CLEANER ASSEMBLY (See REMOVAL )

5. REMOVE FAN AND GENERATOR V BELT (See REMOVAL )

6. DRAIN POWER STEERING FLUID

7. DISCONNECT WIRE HARNESS CLAMP

Fig. 107: Identifying Wire Harness Clamp
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

8. DISCONNECT SUCTION HOSE

Fig. 108: Identifying Suction Hose
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

9. DISCONNECT POWER STEERING OIL PRESSURE SENSOR CONNECTOR

NOTE:

Some systems need to be initialized after the cable is reconnected (see
INITIALIZATION ).

2009 Toyota Tundra

2009 STEERING Power Steering - Tundra

Fig. 109: Identifying Power Steering Oil Pressure Sensor Connector
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

10. DISCONNECT PRESSURE FEED TUBE

a. Remove the bolt and disconnect the pressure feed tube.

Fig. 110: Identifying Pressure Feed Tube Bolt
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

b. Remove the gasket.

11. REMOVE VANE PUMP ASSEMBLY

a. Remove the 2 bolts and vane pump.

Fig. 111: Identifying Vane Pump Bolts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

DISASSEMBLY

2009 Toyota Tundra

2009 STEERING Power Steering - Tundra

1. FIX VANE PUMP ASSEMBLY

a. Using SST, hold the vane pump in a vise.

Fig. 112: Holding Vane Pump In Vise
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

SST 09630-00014(09631-00132)

2. REMOVE POWER STEERING SUCTION PORT UNION

a. Remove the bolt and suction port union from the vane pump.

Fig. 113: Identifying Suction Port Union Bolt
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

b. Using a screwdriver, remove the O-ring from the suction port union.

3. REMOVE FLOW CONTROL VALVE

a. Remove the pressure port union.

b. Remove the O-ring from the pressure port union.

2009 Toyota Tundra

2009 STEERING Power Steering - Tundra

Fig. 114: Identifying Flow Control Valve O-Ring And Compression Spring
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

c. Remove the flow control valve and compression spring.

4. REMOVE VANE PUMP REAR HOUSING

a. Remove the 4 bolts and rear housing from the front housing.

Fig. 115: Identifying Vane Pump Rear Housing Bolts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

b. Using a screwdriver, remove the O-ring from the rear housing.

Fig. 116: Removing O-Ring
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

HINT:

Tape the screwdriver tip before use.

2009 Toyota Tundra

2009 STEERING Power Steering - Tundra