Toyota Tundra. Manual — part 94

Rear output shaft

REAR OUTPUT SHAFT - SERVICE DATA

Planetary gear

PLANETARY GEAR - SERVICE DATA

Drive sprocket sub-assembly

DRIVE SPROCKET SUB-ASSEMBLY - SERVICE DATA

TORQUE SPECIFICATIONS

JF1A TRANSFER - TORQUE SPECIFICATIONS

Input shaft snap ring thickness

D

2.18 to 2.23 mm (0.0858 to 0.0878 in.)

E

2.23 to 2.28 mm (0.0878 to 0.0898 in.)

F

2.28 to 2.33 mm (0.0898 to 0.0917 in.)

G

2.33 to 2.38 mm (0.0918 to 0.0937 in.)

H

2.38 to 2.43 mm (0.0937 to 0.0957 in.)

J

2.43 to 2.48 mm (0.0957 to 0.0976 in.)

Input shaft journal outer diameter

Minimum

68 mm (2.68 in.)

Input shaft bushing inside diameter

Maximum

46 mm (1.81 in.)

Rear output shaft journal outer diameter

Part A Minimum

40 mm (1.58 in.)

Part B Minimum

49 mm (1.93 in.)

No. 1 transfer gear shift fork to clutch sleeve clearance Maximum 2.1 mm (0.0827 in.)
No. 2 transfer gear shift fork to clutch sleeve clearance Maximum 1.0 mm (0.0394 in.)

Rear output shaft snap ring thickness

B

2.12 to 2.17 mm (0.0835 to 0.0854 in.)

C

2.17 to 2.22 mm (0.0854 to 0.0874 in.)

D

2.22 to 2.27 mm (0.0874 to 0.0894 in.)

E

2.27 to 2.32 mm (0.0894 to 0.0913 in.)

F

2.32 to 2.37 mm (0.0913 to 0.0933 in.)

G

2.37 to 2.42 mm (0.0933 to 0.0953 in.)

H

2.42 to 2.47 mm (0.0953 to 0.0974 in.)

J

2.47 to 2.52 mm (0.0974 to 0.0992 in.)

K

2.52 to 2.57 mm (0.0992 to 0.101 in.)

Pinion gear thrust clearance

Standard

0.11 to 0.85 mm (0.00437 to 0.0335 in.)

Maximum

0.85 mm (0.0335 in.)

Pinion gear radial clearance

Standard

0.011 to 0.038 mm (0.000354 to 0.00150 in.)

Maximum

0.038 mm (0.00150 in.)

Drive sprocket thrust clearance

Standard

0.10 to 0.26 mm (0.00394 to 0.0102 in.)

Maximum

0.26 mm (0.0102 in.)

2009 Toyota Tundra

2009 GENERAL INFORMATION Service Specifications - Tundra

PROPELLER SHAFT

SERVICE DATA

Front Propeller Shaft

FRONT PROPELLER SHAFT - SERVICE DATA

Rear Propeller Shaft

REAR PROPELLER SHAFT - SERVICE DATA

Part Tightened

N*m kgf*cm

ft.*lbf

Lower transfer case protector x Transfer

18

184

13

Transfer oil pump plate x Transfer case plug

29

300

22

Transfer oil pump plate x Front transfer case

12

117

8

Transfer case plug x Front transfer case

37

377

27

Transfer case plug x Front transfer case

39

400

29

No. 1 transfer case plug x Front transfer case

19

194

14

Filler plug x Front transfer case

37

377

27

Drain plug x Front transfer case

37

377

27

Transfer output shaft nut x Driven sprocket

127

1299

94

Transfer output shaft nut x Rear transfer output shaft

127

1299

94

Front transfer case x Transfer oil separator sub-assembly

17

178

13

No. 1 transfer gear shift fork x Transfer shift actuator assembly

24

245

18

No. 2 transfer gear shift fork x Transfer shift actuator assembly

24

245

18

Rear transfer case x Transfer shift actuator assembly

28

286

21

Front transfer case x Rear transfer case

28

286

21

4WD control ECU x Body

8.0

82

71 in.*lbf

Propeller shaft runout

Maximum

0.61 mm (0.0240 in.)

Bearing axial play

Maximum

0.05 mm (0.00197 in.)

Snap ring thickness

Green

1.403 mm (0.0552 in.)

Purple

1.454 mm (0.0572 in.)

Black

1.486 mm (0.0585 in.)

Copper

1.511 mm (0.0595 in.)

White

1.556 mm (0.0613 in.)

Yellow

1.607 mm (0.0633 in.)

Blue

1.657 mm (0.0652 in.)

Propeller shaft runout

Maximum

1.02 mm (0.0402 in.)

Intermediate shaft runout

Maximum

0.61 mm (0.0240 in.)

Bearing axial play

Maximum

0.05 mm (0.00197 in.)

Purple

1.46 mm (0.0574 in.)

2009 Toyota Tundra

2009 GENERAL INFORMATION Service Specifications - Tundra

Snap ring thickness

for 2WD

Steel Yoke Side

Black

1.49 mm (0.0586 in.)

Copper

1.51 mm (0.0594 in.)

White

1.56 mm (0.0614 in.)

Yellow

1.59 mm (0.0625 in.)

Blue

1.64 mm (0.0646 in.)

Aluminum Yoke

Side

Black

1.52 mm (0.0598 in.)
1.54 mm (0.0606 in.)
1.57 mm (0.0618 in.)
1.62 mm (0.0638 in.)

Snap ring thickness

for 4WD

Steel Yoke Side

Purple

1.46 mm (0.0574 in.)

Black

1.49 mm (0.0586 in.)

Copper

1.51 mm (0.0594 in.)

White

1.56 mm (0.0614 in.)

Yellow

1.59 mm (0.0625 in.)

Blue

1.64 mm (0.0646 in.)

Aluminum Yoke

Side

Black

1.52 mm (0.0598 in.)
1.54 mm (0.0606 in.)
1.57 mm (0.0618 in.)
1.62 mm (0.0638 in.)

w/ Grease Fitting

Spider Bearing:

Black

1.49 mm (0.0586 in.)

Copper

1.51 mm (0.0594 in.)

White

1.56 mm (0.0614 in.)

Yellow

1.59 mm (0.0625 in.)

Center support

bearing dimension

for 2WD

Vehicle model

Tires supported and

vehicle empty (When

using drive-on type lift)

Full rebound

position (When

using 2 post lift)

GSK51L-CRASKA

23.0 mm (0.906 in.)

16.0 mm (0.630 in.)

GSK51L-THADKA

GSK51L-THADKA

(1)

19.0 mm (0.748 in)

UCK51L-CRALKA

24.0 mm (0.945 in.)

UCK51L-CRASKA

UCK51L-THADKA

22.0 mm (0.866 in.)

UCK51L-THADKA

(1)

19.0 mm (0.748 in)

UCK52L-CHASKA

22.0 mm (0.866 in.)

USK51L-CRTLKA

23.0 mm (0.906 in.)

USK51L-CRTSKA

USK51L-THTDKA

21.0 mm (0.827 in.)

USK52L-CHTSKA
UCK51L-PSASKA

24.0 mm (0.945 in.)

UCK51L-PSALKA

USK51L-PSTSKA

2009 Toyota Tundra

2009 GENERAL INFORMATION Service Specifications - Tundra

USK51L-PSTLKA

Center support

bearing dimension

for 4WD

Vehicle model

Tires supported and

vehicle empty (When

using drive-on type lift)

Full rebound

position (When

using 2 post lift)

All model

26.0 mm (1.024 in.)

26.0 mm (1.024 in.)

Joint angle for 2WD

Vehicle model

No. 1 joint angle

No. 2 joint angle

No. 3 joint angle

GSK51L-

THADKA

-0°02' +/-0°60' (-

0.03° +/-1.00°)

-1°28' +/-0°60' (-1.47°+/-

1.00°)

3°27' +/-0°60' (3.45°

+/-1.00°)

GSK51L-

THADKA

(1)

-0°47' +/-0°60' (-

0.78° +/-1.00°)

-1°41' +/-0°60' (-1.68°+/-

1.00°)

4°21' +/-0°60' (4.35°

+/-1.00°)

UCK51L-

THADKA

0°41' +/-0°

60' (0.68°+/-

1.00°)

-2°49' +/-0°60' (-2.82° +/-

1.00°)

4°04' +/-0°60' (4.07°

+/-1.00°)

UCK51L-

THADKA

(1)

-0°05' +/-0°60' (-

0.08° +/-1.00°)

-2° 14' +/-0°60' (-2.23° +/-

1.00°)

4°13' +/-0°60' (4.22°

+/-1.00°)

USK51L-

THTDKA

0°41' +/-0°

60' (0.68° +/-

1.00°)

-2°43' +/-0°60' (-2.72° +/-

1.00°)

2°58' +/-0°60' (2.97°

+/-1.00°)

GSK51L-

CRASKA

-0°02' +/-0°60' (-

0.03° +/-1.00°)

-1°34' +/-0°60' (-1.57°+/-

1.00°)

3°34' +/-0°60' (3.57°

+/-1.00°)

UCK51L-
CRASKA
UCK51L-

CRALKA

0°41' +/-0°

60' (0.68°+/-

1.00°)

-2°02' +/-0°60' (-2.03° +/-

1.00°)

3°19' +/-0°60' (3.32°

+/-1.00°)

UCK51L-

CRASKA

(2)

UCK51L-

CRALKA

(2)

0°41' +/-0°

60' (0.68°+/-

1.00°)

-1°41' +/-0°60' (-1.68°+/-

1.00°)

2°59' +/-0°60' (2.98°

+/-1.00°)

UCK52L-

CHASKA

0°58' +/-0°

60' (0.97° +/-

1.00°)

-1°20' +/-0°60' (-1.33°+/-

1.00°)

3°50' +/-0°60' (3.83°

+/-1.00°)

USK51L-
CRTSKA
USK51L-
CRTLKA

0°41' +/-0°

60' (0.68°+/-

1.00°)

-2°02' +/-0°60' (-2.03° +/-

1.00°)

2°50' +/-0°60' (2.83°

+/-1.00°)

USK51L-

CRTSKA

(2)

USK51L-

CRTLKA

(2)

0°41' +/-0°

60' (0.68°+/-

1.00°)

-1°47' +/-0°60' (-1.78° +/-

1.00°)

2°34' +/-0°60' (2.57°

+/-1.00°)

USK52L-
CHTSKA

0°58' +/-0-

60' (0.97° +/-

1.00°)

-1°17' +/-0°60' (-1.28° +/-

1.00°)

3°17' +/-0°60' (3.28°

+/-1.00°)

UCK51L-

PSASKA

0°41' +/-0°

-1°59' +/-0°60l(-1.98°+/- 3°47' +/-0°60' (3.78°

2009 Toyota Tundra

2009 GENERAL INFORMATION Service Specifications - Tundra