Toyota Tundra. Manual — part 2137

6. INSTALL INLET FUEL TANK PIPE SUB-ASSEMBLY

a. Install the inlet pipe with the 2 nuts.

Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf)

Fig. 121: Locating Inlet Fuel Tank Pipe Sub-Assembly
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

7. INSTALL FUEL TANK ASSEMBLY

Fig. 120: Identifying Fuel Tube Joint Correct And Incorrect
Position
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

2009 Toyota Tundra

2009 ENGINE Fuel (3UR-FBE) - Tundra

a. Set the fuel tank on a transmission jack and raise the fuel tank.

b. Connect the wire harness clamp, fuel pump connector and fuel pressure switching valve connector

to the fuel tank assembly.

Fig. 122: Locating Wire Harness Clamp
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

c. Raise the transmission jack.

d. Install the 2 fuel tank bands with the 2 pins and 2 clips.

e. Connect the 2 fuel tank bands with the 2 bolts.

Torque: 40 N*m (408 kgf*cm, 30 ft.*lbf)

Fig. 123: Locating Fuel Tank Bands With Bolts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

NOTE:

Be careful not to cut the wiring.

2009 Toyota Tundra

2009 ENGINE Fuel (3UR-FBE) - Tundra

8. CONNECT OUTLET NO. 1 CANISTER HOSE

a. Connect the outlet canister hose to the inlet pipe.

Fig. 124: Connecting Outlet Canister Hose To Inlet Pipe
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

b. Attach the hose to the No. 1 breather tube clamp.

9. CONNECT FUEL TANK TO FILLER PIPE HOSE

a. Connect the fuel tank to filler pipe hose to the inlet pipe.

b. Connect the fuel tank breather tube to the inlet pipe.

HINT:

Push the parts together firmly until a "click" sound is heard.

c. Attach the lock claws to the connector by pushing down on the cover, as shown in the illustration.

NOTE:



Before connecting the tube connectors to the pipes, check if
there is any damage or foreign matter in the connectors.



After the connection, check if the connectors and pipes are
securely connected by trying to pull them apart.

2009 Toyota Tundra

2009 ENGINE Fuel (3UR-FBE) - Tundra

d. Attach the filler pipe hose and breather tube to the No. 1 breather tube clamp.

10. CONNECT WIRE HARNESS

a. Attach the harness clamp to the fuel tank.

Fig. 125: Identifying Harness Clamp To Fuel Tank
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

11. CONNECT VENT LINE HOSE

a. Connect the vent line hose and push down on the retainer.

12. CONNECT FUEL TANK RETURN TUBE

a. Connect the fuel tank return tube.

HINT:

Push the parts together firmly until a "click" sound is heard.

NOTE:



Before connecting the hose, make sure that it is not damaged.
Make sure that there is no foreign matter present on the
connecting surfaces.



After connecting, check if the hose and the connector are
securely connected by pulling on them.

Fig. 126: Locating Vent Line Hose
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

2009 Toyota Tundra

2009 ENGINE Fuel (3UR-FBE) - Tundra