Toyota Tundra. Manual — part 2090

Fig. 65: Identifying Fuel Pump Connector
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

If the result is not as specified, replace the fuel suction with pump and gauge tube assembly

b

Inspect the operation of the fuel pump

1

Connect the battery's positive (+) lead to terminal 1 of the connector, and the negative (-)
lead to terminal 2 Check that the fuel pump operates

REASSEMBLY

1

INSTALL FUEL PUMP

a

Install the fuel pump harness

NOTE:



These tests must be performed within 10 seconds to
prevent the coil from burning out.



Keep the fuel pump as far away from the battery as
possible.



Always turn the voltage on and off on the battery side, not
the fuel pump side.

2009 Toyota Tundra

2009 ENGINE Fuel (1GR-FE) - Tundra

Fig. 66: Identifying Fuel Pump Harness
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

b

Apply a light coat of gasoline to a new O-ring Then install the O-ring and spacer to the fuel pump

Fig. 67: Identifying O-Ring And Spacer
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

c

Attach the 5 claws to the claw holes and install the fuel pump and suction plate with filter

Fig. 68: Identifying Claws
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

2

INSTALL SUB TANK SUB-ASSEMBLY

a

Attach the 2 claws to the claw holes and install the fuel sub tank

2009 Toyota Tundra

2009 ENGINE Fuel (1GR-FE) - Tundra

Fig. 69: Identifying Claws From Claw Holes
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

b

Attach the 3 claws to the claw holes

Fig. 70: Identifying Claws From Claw Holes
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

c

Connect the fuel tube

Fig. 71: Identifying Fuel Tube
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

d

Install the tube part to the sub tank

1

Attach the claw on the end of the tube to the claw hole Install the tube to the 2 clamps on the
fuel sub tank

2009 Toyota Tundra

2009 ENGINE Fuel (1GR-FE) - Tundra

Fig. 72: Identifying Claw On End Of Tube To Claw Hole
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

e

Connect the fuel pump connector

Fig. 73: Identifying Fuel Pump Connector
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

3

INSTALL FUEL SENDER GAUGE

a

Set the sender gauge to the fuel sub tank Then slide the sender gauge downward to install it

b

Connect the fuel sender gauge connector

Fig. 74: Identifying Fuel Sender Gauge Connector
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

INSTALLATION

2009 Toyota Tundra

2009 ENGINE Fuel (1GR-FE) - Tundra