Toyota Tundra. Manual — part 1090

Fig. 31: Identifying Generator Washer On Rotor
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

b. Using SST and a press, slowly press in the coil assembly.

SST 09285-76010

Fig. 32: Pressing Coil Assembly Using SST 09285-76010
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

c. Install the 4 bolts.

Torque: 5.8 N*m (59 kgf*cm, 51 in.*lbf)

Fig. 33: Locating Generator Coil Bolts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

3. INSTALL GENERATOR BRUSH HOLDER ASSEMBLY

2009 Toyota Tundra

2009 ELECTRICAL Charging (3UR-FBE) - Tundra

a. While pushing the 2 brushes toward the inside of the brush holder, insert a pin (diameter: 1.0 mm

(0.0394 in.)) into the brush holder hole.

Fig. 34: Inserting Pin Into Brush Holder Hole
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

b. Install the generator brush holder with the 2 screws.

Torque: 1.8 N*m (18 kgf*cm, 16 in.*lbf)

Fig. 35: Locating Generator Brush Holder Screws
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

c. Pull out the pin from the generator brush holder.

4. INSTALL GENERATOR REAR END COVER

a. Install the terminal insulator to the generator rectifier end frame.

NOTE:

Pay attention to the mounting orientation of the terminal insulator.

2009 Toyota Tundra

2009 ELECTRICAL Charging (3UR-FBE) - Tundra

Fig. 36: Identifying Terminal Insulator
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

b. Install the end cover with the 3 nuts.

Torque: 4.6 N*m (47 kgf*cm, 41 in.*lbf)

Fig. 37: Locating End Cover Nuts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

5. INSTALL GENERATOR PULLEY

SST 09820-63011 (09820-06010,09820-06021)

HINT:

SST REFERENCE CHART

a. Clamp the generator housing stay in a vise.

b. Install the pulley onto the rotor shaft by tightening the pulley nut by hand.

SST 1-A and B 09820-06010

SST 2

09820-06021

2009 Toyota Tundra

2009 ELECTRICAL Charging (3UR-FBE) - Tundra

Fig. 38: Tightening Generator Pulley Nut
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

c. Hold SST 1-A with a torque wrench, and tighten SST 1-B clockwise to the specified torque.

Torque: 39 N*m (398 kgf*cm, 29 ft.*lbf)

d. Insert SST 2, and attach the pulley nut to SST 2.

Fig. 39: Inserting SST 2
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

e. Tighten the pulley nut by turning SST 1-A in the direction shown in the illustration.

Torque: 133 N*m (1356 kgf*cm, 98 ft.*lbf)

HINT:

Hold the adjustable wrench against the vise and tighten the nut securely.

NOTE:

Check that SST is secured to the rotor shaft.

2009 Toyota Tundra

2009 ELECTRICAL Charging (3UR-FBE) - Tundra