Toyota Tundra. Manual — part 1907

d

Pull out the timing tube and drive gear assembly from the camshaft

Fig. 400: Using Hexagon Wrench To Remove Bolt
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

e

Using SST and a 5 mm hexagon wrench, remove the 4 bolts, drive gear and oil seal

SST 09960-10010 (09962-01000, 09963-00500)

Fig. 401: Using SST & Hexagon Wrench To Remove Drive Gear And Oil Seal With Bolts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

34

REMOVE CAMSHAFT SUB-GEAR

a

Mount the hexagonal portion of the camshaft in a vise

NOTE:

Be careful not to damage the timing tube.

NOTE:

Be careful not to damage the camshaft.

2009 Toyota Tundra

2009 ENGINE Engine Mechanical (2UZ-FE) - Tundra

Fig. 402: Identifying Hexagonal Portion Of Camshaft In Vise
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

b

Using SST, turn the sub-gear clockwise, and remove the service bolt

SST 09960-10010 (09962-01000, 09963-00500)

c

Using snap ring pliers, remove the snap ring

d

Remove the wave washer, sub-gear and gear spring

HINT:

Arrange the camshaft sub gears and gear spring (LH and RH)

Fig. 403: Using SST To Turn Sub-Gear Clockwise & Remove Service Bolt
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

35

REMOVE CYLINDER BLOCK WATER DRAIN COCK SUB-ASSEMBLY

a

Remove the 2 drain cocks

b

Remove the 2 drain cock plugs

36

REMOVE WATER PUMP ASSEMBLY (See REMOVAL )

37

REMOVE OIL FILTER ASSEMBLY (See REPLACEMENT )

38

REMOVE OIL FILTER BRACKET SUB-ASSEMBLY (See REMOVAL )

39

REMOVE NO. 2 OIL PAN SUB-ASSEMBLY (See REMOVAL )

40

REMOVE NO. 1 OIL PAN SUB-ASSEMBLY (See REMOVAL )

2009 Toyota Tundra

2009 ENGINE Engine Mechanical (2UZ-FE) - Tundra

41

REMOVE NO. 1 OIL PAN BAFFLE PLATE

a

Remove the 4 bolts and baffle plate

42

REMOVE NO. 2 OIL PAN BAFFLE PLATE

a

Remove the 4 bolts and baffle plate

43

REMOVE NO. 3 OIL PAN BAFFLE PLATE

a

Remove the 2 bolts and baffle plate

44

REMOVE OIL STRAINER SUB-ASSEMBLY (See REMOVAL )

45

REMOVE OIL PUMP ASSEMBLY (See REMOVAL )

46

REMOVE FRONT CRANKSHAFT OIL SEAL

a

Place the oil pump on a wooden block

b

Using a screwdriver and wooden block, pry out the oil seal

HINT:

Tape the screwdriver tip before use

Fig. 404: Prying Out Oil Pump Seal Using Screwdriver & Wooden Block
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

47

REMOVE ENGINE REAR OIL SEAL RETAINER

a

Remove the 7 bolts

b

Using a screwdriver, remove the oil seal retainer by prying in between the oil seal retainer and
crankshaft bearing cap

c

Remove the O-ring

NOTE:

Be careful not to damage the oil pump body.

2009 Toyota Tundra

2009 ENGINE Engine Mechanical (2UZ-FE) - Tundra

Fig. 405: Locating Engine Rear Oil Seal Retainer Bolts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

48

REMOVE REAR CRANKSHAFT OIL SEAL

a

Place the rear oil seal retainer on wooden blocks

b

Using a screwdriver and hammer, tap out the oil seal

Fig. 406: Taping Out Oil Seal Using Screwdriver & Hammer
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

INSPECTION

1

INSPECT EXHAUST MANIFOLD SUB-ASSEMBLY LH

a

Using a precision straight edge and feeler gauge, measure the warpage of the contact surface of the
cylinder head

Maximum warpage: 0.50 mm (0.0197 in.)

If the warpage is greater than the maximum, replace the exhaust manifold

2009 Toyota Tundra

2009 ENGINE Engine Mechanical (2UZ-FE) - Tundra