Toyota Tundra. Manual — part 979

Fig. 61: Removal/Installation Of Front Disc Brake Piston
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

5. INSTALL CYLINDER BOOT

a. Install one side of each of the 4 cylinder boots to the front disc brake caliper.

b. Install the 4 cylinder boot set rings.

Fig. 62: Identifying Cylinder Boot Set Rings
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

INSTALLATION

1. INSTALL FRONT DISC

NOTE:



Install the cylinder boot securely to the grooves of the cylinder
and piston.



Do not damage the cylinder boot.

2009 Toyota Tundra

2009 BRAKES Brake - Tundra

a. Align the matchmarks, and then install the front disc.

HINT:

When replacing the front disc with a new one, select the installation position where the front disc
has the minimum runout.

Fig. 63: Identifying Matchmarks On Front Disc And Axle Hub
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

2. INSTALL FRONT DISC BRAKE CALIPER ASSEMBLY LH

a. Install the disc brake caliper with 2 new bolts.

Torque: 99 N*m (1010 kgf*cm, 73 ft.*lbf)

Fig. 64: Identifying Disc Brake Caliper Bolts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

3. CONNECT NO. 7 FRONT BRAKE TUBE

a. Using SST, connect the front brake tube.

SST 09023-00101

Torque:

without SST

2009 Toyota Tundra

2009 BRAKES Brake - Tundra

15 N*m (155 kgf*cm, 11 ft.*lbf)

with SST

14 N*m (145 kgf*cm, 10 ft.*lbf)

HINT:

Use a torque wrench with a fulcrum length of 30 cm (11.8 in.).

Fig. 65: Identifying No. 7 Front Brake Tube
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

4. INSTALL FRONT DISC BRAKE PAD KIT

a. Apply disc brake grease to both sides of the No. 1 anti-squeal shims.

Fig. 66: Identifying Front Disc Brake Pad Kit
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

2009 Toyota Tundra

2009 BRAKES Brake - Tundra

b. Install the No. 1 and No. 2 anti-squeal shims to each pad.

c. Install the 2 pads to the disc brake caliper.

Fig. 67: Identifying Disc Brake Caliper Pads
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

d. Install the front disc brake anti-rattle spring between the 2 pads.

e. Install the 2 hole pins.

f. Install the pin hold clip.

NOTE:

The anti-rattle spring can be used again if it has sufficient rebound;
no deformation, cracks or wear; and has had all rust, dirt and foreign
particles cleaned off.

Fig. 68: Identifying Front Disc Brake Anti-Rattle Spring
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

NOTE:

The pin hold clip can be used again if it has sufficient rebound; no
deformation or wear; and has had all rust, dirt and foreign particles
cleaned off.

2009 Toyota Tundra

2009 BRAKES Brake - Tundra