Toyota Tundra. Manual — part 105

Front Brake

FRONT BRAKE - TORQUE SPECIFICATIONS

Front Brake Flexible Hose

FRONT BRAKE FLEXIBLE HOSE - TORQUE SPECIFICATIONS

Rear Brake

REAR BRAKE - TORQUE SPECIFICATIONS

Rear Brake Flexible Hose

REAR BRAKE FLEXIBLE HOSE - TORQUE SPECIFICATIONS

(): For use without union nut wrench

PARKING BRAKE

SERVICE DATA

PARKING BRAKE - SERVICE DATA

Part tightened

N*m

kgf*cm

ft.*lbf

Brake booster x Brake pedal support

15

155

11

Brake booster push rod clevis lock nut

15

153

11

Part tightened

N*m

kgf*cm

ft.*lbf

Front disc brake caliper bolt

99

1010

73

No. 7 front brake tube

14 (15)

145 (155)

10 (11)

Bleeder plug

11

110

8

Part tightened

N*m

kgf*cm

ft.*lbf

Flexible hose x Brake tube

14 (15)

145 (155)

10 (11)

Part tightened

N*m

kgf*cm

ft.*lbf

Rear disc brake cylinder mounting bolt

95

969

70

Rear disc brake caliper bolt

88

897

65

Flexible hose x Rear disc brake cylinder

30

306

22

Bleeder plug

11

110

8

Part tightened

N*m

kgf*cm

ft.*lbf

Flexible hose x Rear disc brake cylinder

30

306

22

Flexible hose x Brake tube

14 (15)

145 (155)

10 (11)

Parking brake pedal travel at 300 N (31 kgf, 67.4 lbf):

6 to 9 clicks

Rear brake disc inside diameter

Standard

240 mm (9.45 in.)

2009 Toyota Tundra

2009 GENERAL INFORMATION Service Specifications - Tundra

TORQUE SPECIFICATIONS

PARKING BRAKE - TORQUE SPECIFICATIONS

STEERING COLUMN

SERVICE DATA

STEERING COLUMN - SERVICE DATA

TORQUE SPECIFICATIONS

STEERING COLUMN - TORQUE SPECIFICATIONS

Maximum

241 mm (9.49 in.)

Parking brake shoe lining thickness

Standard

3.8 mm (0.148 in.)

Minimum

1.0 mm (0.0394 in.)

Part Tightened

N*m kgf*cm

ft.*lbf

No. 1 parking brake cable lock nut x Adjustment nut

Intermediate lever side

13

128

9

Pedal side

5.4

55

48 in.*lbf

Parking brake switch x Parking brake control pedal

0.9

9

0.8 in.*lbf

Parking brake control pedal x Body

13

127

9

No. 2 cable support bracket x Body

19

194

14

Intermediate lever with bracket x Body

19

194

14

No. 3 parking brake cable x Rear axle carrier

8.0

82

71 in.*lbf

No. 3 parking brake cable x Body

Body side

19

194

14

Rear axle side

14

138

10

No. 2 parking brake cable x Rear axle carrier

8.0

82

71 in.*lbf

No. 2 parking brake cable x Body

Body side

19

194

14

Rear axle side

14

138

10

No. 2 cable retainer x No. 2 cable support bracket

13

127

9

No. 1 cable support bracket x Body

19

194

14

No. 1 parking brake cable x Body

5.4

55

48 in.*lbf

No. 1 parking brake cable clamp x Body

5.4

55

48 in.*lbf

No. 1 cable retainer x No. 1 cable support bracket

13

127

9

Parking brake shoe anchor block x Rear axle carrier

86

877

63

STEERING WHEEL
Steering wheel freeplay

Maximum

30 mm (1.18 in.)

Steering effort at idle speed

Reference:

4.9 N*m (50 kgf*cm, 43 in.*lbf)

Part tightened

N*m kgf*cm

ft.*lbf

2009 Toyota Tundra

2009 GENERAL INFORMATION Service Specifications - Tundra

POWER STEERING

SERVICE DATA

POWER STEERING FLUID

POWER STEERING FLUID - SERVICE DATA

STEERING COLUMN (for Manual Tilt)
Steering wheel pad set screw ("Torx" screw)

8.8

90

78 in.*lbf

Steering wheel set nut

50

510

37

Control valve shaft x No. 2 intermediate shaft assembly

35

357

26

Steering intermediate shaft assembly x No. 2 intermediate shaft assembly

35

357

26

Steering column assembly x steering intermediate shaft assembly

35

357

26

Steering column assembly set nut and bolt

21

214

15

Column hole cover set bolt

5.0

51

44 in.*lbf

Shift lever set bolt

4.0

40

35 in.*lbf

STEERING COLUMN (for Manual Tilt and Telescopic)
Steering wheel pad set screw ("Torx" screw)

8.8

90

78 in.*lbf

Steering wheel set nut

50

510

37

Control valve shaft x No. 2 intermediate shaft assembly

35

357

26

Steering intermediate shaft assembly x No. 2 intermediate shaft assembly

35

357

26

Steering column assembly x steering intermediate shaft assembly

35

357

26

Steering column assembly set nut and bolt

21

214

15

Column hole cover set bolt

5.0

51

44 in.*lbf

Shift lever set bolt

4.0

40

35 in.*lbf

STEERING COLUMN (for Power Tilt and Power Telescopic)
Steering wheel pad set screw ("Torx" screw)

8.8

90

78 in.*lbf

Steering wheel set nut

50

510

37

Control valve shaft x No. 2 intermediate shaft assembly

35

357

26

Steering intermediate shaft assembly x No. 2 intermediate shaft assembly

35

357

26

Steering column assembly x steering intermediate shaft assembly

35

357

26

Steering column assembly set nut and bolt

21

214

15

Column hole cover set bolt

5.0

51

44 in.*lbf

Shift lever set bolt

4.0

40

35 in.*lbf

Multiplex tilt and telescopic ECU set bolt

1.5

15

13 in.*lbf

Fluid level rise (Maximum)

5 mm (0.197 in.)

Fluid pressure at idle speed with valve closed

8336 kPa (85 kgf/cm

2

,

1209 psi)

Fluid pressure at idle speed with valve fully open and turn the steering wheel
to the full lock position

8336 kPa (85 kgf/cm

2

,

1209 psi)

2009 Toyota Tundra

2009 GENERAL INFORMATION Service Specifications - Tundra

STEERING WHEEL

STEERING WHEEL - SERVICE DATA

VANE PUMP (for 1GR-FE)

VANE PUMP (FOR 1GR-FE) - SERVICE DATA

VANE PUMP (for 2UZ-FE)

VANE PUMP (FOR 2UZ-FE) - SERVICE DATA

VANE PUMP (for 3UR-FE, 3UR-FBE)

VANE PUMP (FOR 3UR-FE, 3UR-FBE) - SERVICE DATA

POWER STEERING LINK

POWER STEERING LINK - SERVICE DATA

Steering effort at idle speed (Reference)

4.9 N*m (50 kgf*cm, 43 in.*lbf)

Vane pump shaft and vane pump housing oil clearance (Maximum) 0.07 mm (0.00276 in.)

Vane plate thickness (Standard)

1.405 to 1.411 mm (0.0553 to 0.0556
in.)

Clearance between the vane pump rotor groove and vane pump
plate (Maximum)

0.03 mm (0.00118 in.)

Compression spring free length (Minimum)

29.2 mm (1.15 in.)

Vane pump rotating torque

0.27 N*m (2.75 kgf*cm, 2.39
in.*lbf) or less

Vane pump shaft and vane pump housing oil clearance (Maximum) 0.07 mm (0.00276 in.)

Vane plate thickness (Standard)

1.405 to 1.411 mm (0.0553 to 0.0556
in.)

Clearance between the vane pump rotor groove and vane pump
plate (Maximum)

0.03 mm (0.00118 in.)

Compression spring free length (Minimum)

29.2 mm (1.15 in.)

Vane pump rotating torque

0.27 N*m (2.75 kgf*cm, 2.39
in.*lbf) or less

Vane pump shaft and vane pump housing oil clearance (Maximum) 0.07 mm (0.00276 in.)

Vane plate thickness (Standard)

1.405 to 1.411 mm (0.0553 to 0.0556
in.)

Clearance between the vane pump rotor groove and vane pump
plate (Maximum)

0.03 mm (0.00118 in.)

Compression spring free length (Minimum)

29.2 mm (1.15 in.)

Vane pump rotating torque

0.27 N*m (2.75 kgf*cm, 2.39
in.*lbf) or less

2009 Toyota Tundra

2009 GENERAL INFORMATION Service Specifications - Tundra