Toyota Tundra. Manual — part 787

Fig. 98: Identifying Front Door Components (5 Of 5) (For Crewmax)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

ON-VEHICLE INSPECTION

1. INSPECT FRONT DOOR PANEL SUB-ASSEMBLY LH

a. Check that the clearance measurements of areas A to J are within the standard range.

2009 Toyota Tundra

2009 ACCESSORIES AND EQUIPMENT Engine Hood/Door - Tundra

Fig. 99: Identifying Front Door Clearance Between A To J
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

Standard measurement

FRONT DOOR PANEL SUB-ASSEMBLY LH STANDARD MEASUREMENT
SPECIFICATION

DISASSEMBLY

HINT:



Use the same procedures for the RH side and LH side.



The procedures listed below are for the LH side.

1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

Area

Specified Condition

Area

Specified Condition

A

3.7 to 6.7 mm (0.146 to 0.264 in.)

F

0.8 to 3.8 mm (0.0315 to 0.150 in.)

B -1.5 to 1.5 mm (-0.0591 to 0.0591 in.) G

3.7 to 6.7 mm (0.146 to 0.264 in.)

C

3.7 to 6.7 mm (0.146 to 0.264 in.)

H

0.8 to 3.8 mm (0.0315 to 0.150 in.)

D

0.9 to 3.9 mm (0.0354 to 0.154 in.)

I

4.7 to 7.7 mm (0.185 to 0.303 in.)

E

3.7 to 6.7 mm (0.146 to 0.264 in.)

J

-1.5 to 1.5 mm (-0.0591 to 0.0591 in.)

2009 Toyota Tundra

2009 ACCESSORIES AND EQUIPMENT Engine Hood/Door - Tundra

2. REMOVE FRONT DOOR INSIDE HANDLE BEZEL PLUG LH

a. Using a screwdriver, detach the 4 claws and remove the inside handle bezel.

Fig. 100: Identifying Inside Handle Bezel Plug Claws
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

HINT:

Tape the screwdriver tip before use.

3. REMOVE FRONT UPPER ARMREST BASE PANEL LH

a. Using a screwdriver, detach the 2 clips and front upper armrest base panel.

Fig. 101: Identifying Front Upper Armrest Base Panel Clips

CAUTION: Wait at least 90 seconds after disconnecting the cable from the

negative (-) battery terminal to prevent airbag and seat belt
pretensioner activation.

NOTE:



Some systems need to be initialized after the cable is reconnected
(see INITIALIZATION ).



After the ignition switch is turned OFF, the navigation system
requires approximately 90 seconds to record various types of
memory and settings. As a result, after turning the ignition switch
OFF, wait 90 seconds or more before disconnecting the cable from
the negative (-) battery terminal.

2009 Toyota Tundra

2009 ACCESSORIES AND EQUIPMENT Engine Hood/Door - Tundra

Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

HINT:

Tape the screwdriver tip before use.

b. Disconnect the connectors.

4. REMOVE POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY

a. Remove the 3 screws and power window regulator master switch.

Fig. 102: Identifying Screws On Power Window Regulator Master Switch
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

5. REMOVE FRONT LOWER DOOR FRAME BRACKET GARNISH LH

a. Detach the 3 clips and remove the front lower door frame bracket garnish.

Fig. 103: Identifying Front Lower Door Frame Bracket Garnish Clips

2009 Toyota Tundra

2009 ACCESSORIES AND EQUIPMENT Engine Hood/Door - Tundra