Toyota Tundra. Manual — part 1861

Fig. 111: Identifying Seal Packing To Front Bearing Cap Grooves
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

Seal packing: Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

Standard seal diameter: 1.5 to 2.0 mm (0.0591 to 0.0787 in.)

4

Install 4 new seal washers to the bearing cap bolts (A and B)

5

Apply a light coat of engine oil to the threads and under the heads of the bearing cap bolts (C
to E)

Fig. 112: Identifying Bearing Cap Bolts Alphabetical Sequence
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

6

Temporarily install the oil feed pipe and bearing caps with the 22 bolts as shown below

NOTE:



Do not apply seal packing to the front bearing cap
grooves.



Install the No. 1 bearing cap and housing plug within 3
minutes.

NOTE:

Do not apply engine oil to the bearing cap bolts (A and B).

2009 Toyota Tundra

2009 ENGINE Engine Mechanical (2UZ-FE) - Tundra

Fig. 113: Identifying Installing Sequence Of Bearing Caps With Bolts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

Bolt length

BOLT LENGTH SPECIFICATION

7

Push in the camshaft setting oil seal

Fig. 114: Identifying Camshaft Setting Oil Seal
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

8

Uniformly tighten the 22 bearing cap bolts in several steps, in the sequence shown below

Torque: for bolt 21, 22

7.5 N*m (76 kgf*cm, 66 in.*lbf)

for other bolt

Item

Length

Bolt A with seal washer 94 mm (3 70 in )

Bolt B with seal washer 72 mm (2 84 in )

Bolt C

25 mm (0 984 in )

Bolt D

55 mm (2 17 in )

Bolt E

40 mm (1 58 in )

2009 Toyota Tundra

2009 ENGINE Engine Mechanical (2UZ-FE) - Tundra

16 N*m (163 kgf*cm, 12 ft.*lbf)

Fig. 115: Identifying Bearing Caps Bolt Tightening Sequence
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

d

Bring the service bolt installed in the driven sub-gear upward by turning the hexagonal portion of
the camshaft with a wrench

e

Remove the service bolt

Fig. 116: Identifying Service Bolt
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

9

INSTALL REAR NO. 1 TIMING BELT PLATE LH

a

Install the No 1 timing belt plate and No 2 timing plate with the 2 bolts

Torque: 7.5 N*m (76 kgf*cm, 66 in.*lbf)

10

INSTALL CAMSHAFT TIMING PULLEY LH

a

Align the camshaft timing tube knock pin with the knock pin groove of the timing pulley

b

Temporarily install the 4 bolts of the camshaft timing pulley

c

Hold the hexagonal portion of the camshaft with a wrench

d

Using a 5 mm hexagon wrench, tighten the 4 bolts

Torque: 8.1 N*m (83 kgf*cm, 72 in.*lbf)

2009 Toyota Tundra

2009 ENGINE Engine Mechanical (2UZ-FE) - Tundra

Fig. 117: Locating Camshaft Timing Pulley Sub-Assembly Bolts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

11

INSTALL CAMSHAFT POSITION SENSOR ASSEMBLY (See INSTALLATION )

12

INSTALL TIMING BELT (See INSTALLATION )

13

CHECK NO. 1 CYLINDER TO TDC/COMPRESSION (See INSTALLATION )

14

INSPECT VALVE CLEARANCE

a

Inspect the valve clearance (see ADJUSTMENT ) If the result is not as specified, adjust the valve
clearance (see ADJUSTMENT )

15

INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY LH

a

Apply seal packing to the semicircular plug grooves

Seal packing: Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

Fig. 118: Applying Seal Packing To Semicircular Plug Grooves
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

b

Install the 2 semicircular plugs to the cylinder heads

c

Install the gasket to the cylinder head cover

d

Apply seal packing to the cylinder head as shown below

Seal packing: Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

NOTE:



Remove any oil from the contact surface.



Install the cylinder head cover within 3 minutes after applying
seal packing.

2009 Toyota Tundra

2009 ENGINE Engine Mechanical (2UZ-FE) - Tundra