Toyota Tundra. Manual — part 1075

Fig. 11: Identifying Wire Harness Clamp Bracket Bolt
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

g. Remove the 2 bolts and generator.

Fig. 12: Identifying Generator Bolts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

DISASSEMBLY

1. REMOVE GENERATOR PULLEY

SST 09820-63011 (09820-06010,09820-06020)

HINT:

GENERATOR PULLEY SST SPECIFICATION

a. Hold SST 1-A with a torque wrench, and tighten SST 1-B clockwise to the specified torque.

Torque: 39 N*m (398 kgf*cm, 29 ft.*lbf)

SST 1-A and B 09820-06010

SST 2

09820-06020

NOTE:

Check that SST is secured on the rotor shaft.

2009 Toyota Tundra

2009 ELECTRICAL Charging (1GR-FE) - Tundra

Fig. 13: Removing Generator Pulley
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

b. Mount SST 2 in a vise.

c. Insert SST 1 -A and B into SST 2, and attach the pulley nut to SST 2.

Fig. 14: Attaching Pulley Nut To SST 2
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

d. To loosen the pulley nut, turn SST 1-A in the direction shown in the illustration.

Fig. 15: Turning SST 1-A To Loosening Pulley Nut
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

NOTE:

To prevent damage to the rotor shaft, do not loosen the pulley nut
more than one-half turn.

2009 Toyota Tundra

2009 ELECTRICAL Charging (1GR-FE) - Tundra

e. Remove the generator from SST 2.

f. Turn SST 1-B, and remove SST 1-A and B.

g. Remove the pulley nut and pulley.

Fig. 16: Removing Pulley Nut And Pulley
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

2. REMOVE GENERATOR REAR END COVER

a. Place the generator on the pulley.

b. Remove the 3 nuts, then remove the rear end cover.

Fig. 17: Identifying Rear End Cover Nuts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

3. REMOVE TERMINAL INSULATOR

2009 Toyota Tundra

2009 ELECTRICAL Charging (1GR-FE) - Tundra

Fig. 18: Identifying Terminal Insulator
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

4. REMOVE GENERATOR BRUSH HOLDER ASSEMBLY

a. Remove the 2 nuts, then remove the brush holder.

Fig. 19: Identifying Brush Holder Nuts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

5. REMOVE GENERATOR COIL ASSEMBLY

a. Remove the 4 bolts.

Fig. 20: Identifying Generator Coil Assembly Bolts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

b. Using SST, remove the coil.

SST 09950-40011 (09951-04020,09952-04010, 09953-04020, 09954-04010, 09955-04071, 09957-
04010, 09958-04011)

2009 Toyota Tundra

2009 ELECTRICAL Charging (1GR-FE) - Tundra