Toyota Tundra. Manual — part 2923

COMPONENTS

Fig. 7: Identifying Transfer Case Rear Oil Seal Components With Torque Specifications
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

REPLACEMENT

1. DRAIN TRANSFER OIL (see REPLACEMENT )

2. REMOVE PROPELLER SHAFT ASSEMBLY (for 2 Joint Type) (See PROPELLER SHAFT

2009 Toyota Tundra

2009 TRANSMISSION JF1A Transfer - Tundra

ASSEMBLY (FOR 4WD) )

3. REMOVE PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY (for 3 Joint Type) (See

PROPELLER SHAFT ASSEMBLY (FOR 4WD) )

4. REMOVE REAR OUTPUT SHAFT COMPANION FLANGE SUB-ASSEMBLY (see

DISASSEMBLY )

5. REMOVE TRANSFER CASE REAR OIL SEAL

a. Using SST, tap out the oil seal.

SST 09308-00010

Fig. 8: Tapping Out Oil Seal Using SST
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

6. INSTALL TRANSFER CASE REAR OIL SEAL

a. Apply transfer oil to the spline area of the output shaft.

b. Using SST and a hammer, tap in the oil seal until its surface is flush with the housing upper

surface.

SST 09316-60011 (09316-00011)

Fig. 9: Tapping In Oil Seal Using SST
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

NOTE:

Do not damage the oil-seal-fitted surface of the rear extension
housing.

2009 Toyota Tundra

2009 TRANSMISSION JF1A Transfer - Tundra

7. INSTALL REAR OUTPUT SHAFT COMPANION FLANGE SUB-ASSEMBLY (see

REASSEMBLY )

8. INSTALL PROPELLER SHAFT ASSEMBLY (for 2 Joint Type) (See INSTALLATION )

9. INSTALL PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY (for 3 Joint Type) (See

INSTALLATION )

10. ADD TRANSFER OIL (see REPLACEMENT )

11. CHECK TRANSFER OIL (see REPLACEMENT )

12. CHECK FOR TRANSFER OIL LEAK

TRANSFER ASSEMBLY

COMPONENTS

2009 Toyota Tundra

2009 TRANSMISSION JF1A Transfer - Tundra

Fig. 10: Identifying Transfer Assembly Replacement Components With Torque Specifications (1 Of 10)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

2009 Toyota Tundra

2009 TRANSMISSION JF1A Transfer - Tundra