Toyota Tundra. Manual — part 2911

Fig. 588: Compressing Return Spring With Press
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

f. Using SST, install the snap ring.

SST 09350-30020 (09350-07070)

g. Set the end gap of the snap ring in the balancer as shown below.

Fig. 589: Identifying End Gap Of Snap Ring In Balancer
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

40. INSTALL COAST CLUTCH DISC SET

a. Install the 4 plates, 4 discs and flange.

Install in order:

P - D - P - D - P - D - P - D - F

HINT:

P = Plate

D = Disc

F = Flange

NOTE:

Do not expand the snap ring excessively.

NOTE:

Be sure the end gap of the snap ring is not aligned with the spring
retainer claw.

NOTE:

Before assembling new discs, soak them in ATF for at least 2 hours.

2009 Toyota Tundra

2009 TRANSMISSION AB60F Automatic Transaxle - Tundra

Fig. 590: Identifying Plates, Discs & Flange
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

b. Temporarily install the snap ring.

Fig. 591: Using Screwdriver To Install Snap Ring
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

c. Using a dial indicator, measure the moving distance (A) of the clutch flange at both ends across the

diameter while blowing compressed air (196 kPa, 2.0 kgf/cm

2

, 28 psi) from the oil hole as shown

below. Then choose from the 11 flange thicknesses in the table so that the measured value is within
the standard value.

Standard moving distance (A):

0.41 to 0.71 mm (0.0161 to 0.0280 in.)

Flange thickness

2009 Toyota Tundra

2009 TRANSMISSION AB60F Automatic Transaxle - Tundra

Fig. 592: Measuring Moving Distance Of Clutch Flange At Both Ends Across Diameter Using
Dial Indicator
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

FLANGE THICKNESS SPECIFICATION TABLE

d. Temporarily remove the snap ring, attach the selected flange and reinstall the snap ring.

41. INSTALL NO. 4 1-WAY CLUTCH ASSEMBLY

a. Install the No. 2 clutch hub thrust washer to the coast clutch hub.

HINT:

Use a small amount of MP grease to make the thrust washer stay securely in place.

Mark

Thickness

0

2.95 to 3.05 mm (0.116 to 0.120 in.)

1

3.05 to 3.15 mm (0.120 to 0.124 in.)

2

3.15 to 3.25 mm (0.124 to 0.128 in.)

3

3.25 to 3.35 mm (0.128 to 0.132 in.)

4

3.35 to 3.45 mm (0.132 to 0.136 in.)

5

3.45 to 3.55 mm (0.136 to 0.140 in.)

6

3.55 to 3.65 mm (0.140 to 0.144 in.)

7

3.65 to 3.75 mm (0.144 to 0.148 in.)

8

3.75 to 3.85 mm (0.148 to 0.152 in.)

A

3.85 to 3.95 mm (0.152 to 0.156 in.)

B

3.95 to 4.05 mm (0.156 to 0.159 in.)

2009 Toyota Tundra

2009 TRANSMISSION AB60F Automatic Transaxle - Tundra

b. Install the 1-way clutch to the coast clutch hub.

42. INSPECT NO. 4 1-WAY CLUTCH ASSEMBLY (See INSPECTION )

Fig. 593: Identifying No. 4 1-Way Clutch
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

43. INSTALL COAST CLUTCH HUB SUB-ASSEMBLY WITH NO. 4 1-WAY CLUTCH

ASSEMBLY

a. Install the 2 thrust needle roller bearings, thrust bearing race and coast clutch hub with the No. 4 1-

way clutch to the clutch drum.

HINT:

Use a small amount of MP grease to make the thrust bearing and race stay securely in place.

Fig. 594: Identifying Thrust Needle Roller Bearings, Thrust Bearing Race & Coast Clutch
Hub
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

Bearing and race diameter

BEARING AND RACE DIAMETER SPECIFICATION TABLE

Item

Inside

Outside

Bearing C 21.1 to 21.3 mm (0.831 to 0.839 in.) 39.5 to 39.8 mm (1.56 to 1.57 in.)

Race

22.8 to 23.1 mm (0.898 to 0.909 in.) 44.5 to 44.8 mm (1.75 to 1.76 in.)

Bearing D 39.5 to 39.7 mm (1.555 to 1.563 in.) 60.5 to 60.8 mm (2.38 to 2.39 in.)

2009 Toyota Tundra

2009 TRANSMISSION AB60F Automatic Transaxle - Tundra