Toyota Tundra. Manual — part 2115

Fig. 104: Locating Filler Pipe Hose Of Fuel Tank
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

3. INSTALL NO. 1 FUEL TANK HEAT INSULATOR

a. Install the heat insulator with the 4 clips and nut.

Torque: 6.0 N*m (61 kgf*cm, 53 in.*lbf)

Fig. 105: Locating Heat Insulator Clips And Nut
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

4. INSTALL FUEL TANK INLET PIPE SUB-ASSEMBLY

a. Install the inlet pipe with the 2 nuts.

Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf)

Fig. 106: Locating Inlet Pipe With Nuts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

5. INSTALL FUEL TANK ASSEMBLY

a. Set the fuel tank on a mission jack and raise the fuel tank.

b. Connect the harness clamp and fuel pump connector to the fuel tank.

c. Raise the mission jack.

NOTE:

Be careful not to cut the wirings.

2009 Toyota Tundra

2009 ENGINE Fuel (2UZ-FE) - Tundra

d. Install the 2 fuel tank bands with the 2 pins and 2 clips.

Fig. 107: Locating Fuel Tank Bands Pins And Clips
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

e. Connect the 2 fuel tank bands with the 2 bolts.

Torque: 40 N*m (408 kgf*cm, 30 ft.*lbf)

Fig. 108: Locating Fuel Tank Bands Bolts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

6. CONNECT NO. 1 CANISTER OUTLET HOSE

a. Connect the canister outlet hose to the inlet pipe.

b. Attach the hose to the No. 1 breather tube clamp.

7. CONNECT FUEL TANK TO FILLER PIPE HOSE

a. Connect the fuel tank to filler pipe hose to the inlet pipe.

b. Connect the fuel tank breather tube to the inlet pipe.

HINT:

Push the parts together firmly until a "click" sound is heard.

NOTE:



Before installing the tube connectors to the pipes, check if there
is any damage or foreign matter in the connectors.

2009 Toyota Tundra

2009 ENGINE Fuel (2UZ-FE) - Tundra

c. Attach the lock claws to the connector by pushing down on the cover, as shown in the illustration.

d. Attach the filler pipe hose and breather tube to the No. 1 breather tube clamp.

Fig. 109: Connecting Fuel Tank To Filler Pipe Hose
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

8. CONNECT WIRE HARNESS

a. Attach the harness clamp to the fuel tank.

Fig. 110: Attaching Harness Clamp To Fuel Tank
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.



After the connection, check if the connectors and pipes are
securely connected by trying to pull them apart.

2009 Toyota Tundra

2009 ENGINE Fuel (2UZ-FE) - Tundra

9. CONNECT VENT LINE HOSE

a. Connect the vent line hose and install the retainer.

10. CONNECT FUEL TANK RETURN TUBE

a. Connect the fuel tank return tube.

HINT:

Push the parts together firmly until a "click" sound is heard.

b. Attach the lock claws to the connector by pushing down on the cover, as shown in the illustration.

NOTE:



Before installing the hose, make sure that it is not damaged.
Make sure that there is no foreign matter present on the
connecting surfaces.



After connecting, check if the hose and the connector are
securely connected by pulling on them.

Fig. 111: Connecting Vent Line Hose
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

NOTE:



Before installing the tube connectors to the pipes, check if there
is any damage or foreign matter in the connectors.



After the connection, check if the connectors and pipes are
securely connected by trying to pull them apart.

2009 Toyota Tundra

2009 ENGINE Fuel (2UZ-FE) - Tundra