Toyota Tundra. Manual — part 1848

2

REMOVE NO. 1 ENGINE UNDER COVER (See REPLACEMENT )

3

DRAIN ENGINE COOLANT (See REPLACEMENT )

4

REMOVE THROTTLE BODY COVER SUB-ASSEMBLY (See REMOVAL )

5

REMOVE AIR CLEANER HOSE ASSEMBLY (See REMOVAL )

6

REMOVE AIR CLEANER ASSEMBLY (See REMOVAL )

7

REMOVE RADIATOR HOSE INLET

8

REMOVE RADIATOR HOSE OUTLET

9

REMOVE FAN AND GENERATOR V BELT (See REMOVAL )

10

REMOVE FLUID COUPLING ASSEMBLY

a

Loosen the 4 fluid coupling nuts

Fig. 28: Locating Fluid Coupling Nuts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

b

Remove the 2 bolts and fluid coupling nuts Then remove the fan together with the fan shroud

c

Remove the fan pulley

NOTE:



After the ignition switch is turned OFF, the navigation system
requires approximately 90 seconds to record various types of
memory and setting. As a result, after turning the ignition switch
OFF, wait 90 seconds or more before disconnecting the cable from
the negative (-) battery terminal.



Some systems need to be initialized after the cable is reconnected
(see INITIALIZATION ).

NOTE:

Be careful not to damage the radiator core.

2009 Toyota Tundra

2009 ENGINE Engine Mechanical (2UZ-FE) - Tundra

Fig. 29: Locating Fluid Coupling Bolts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

11

DISCONNECT COOLER COMPRESSOR ASSEMBLY

a

Disconnect the connector

b

Remove the 3 bolts, nut and No 1 compressor stay and disconnect the cooler compressor

Fig. 30: Identifying Cooler Compressor Assembly
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

12

DISCONNECT VANE PUMP ASSEMBLY

a

Disconnect the connector

b

Remove the nut, 2 bolts and vane pump assembly

HINT:

Hang up the hoses instead of detaching them

13

REMOVE GENERATOR ASSEMBLY (See REMOVAL )

14

REMOVE OIL COOLER PIPE

a

Remove the cap nut and bolt

b

Using needle-nose pliers, grip the claws of the clamps and slide the clamps to disconnect the 3
water by-pass hoses and remove the oil cooler pipe

2009 Toyota Tundra

2009 ENGINE Engine Mechanical (2UZ-FE) - Tundra

Fig. 31: Identifying Oil Cooler Pipe Cap Nut And Bolt
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

15

REMOVE NO. 2 IDLER PULLEY SUB-ASSEMBLY

a

Remove the pulley bolt, cover plate and idler pulley

Fig. 32: Locating Pulley Bolt
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

16

REMOVE NO. 3 TIMING BELT COVER SUB-ASSEMBLY RH

a

Remove the 3 bolts, nut and timing belt cover

2009 Toyota Tundra

2009 ENGINE Engine Mechanical (2UZ-FE) - Tundra

Fig. 33: Locating Timing Belt Cover Bolts And Nuts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

17

REMOVE NO. 3 TIMING BELT COVER SUB-ASSEMBLY LH

a

Disconnect the engine Wire from the 2 wire clamps

b

Disconnect the camshaft position sensor connector

c

Disconnect the camshaft position sensor wire from the wire clamp on the timing belt cover

d

Remove the wire grommet from the timing belt cover

e

Remove the 4 bolts

f

Pull the cover outward, pull the camshaft position sensor wire out of the cover, and remove the
cover

Fig. 34: Locating Sensor Connector, Engine Wire And Wire Grommet
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

18

REMOVE NO. 2 TIMING BELT COVER SUB-ASSEMBLY

a

Remove the 2 bolts and timing belt cover

Fig. 35: Locating Timing Belt Cover Bolts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

19

REMOVE V-RIBBED BELT TENSIONER ASSEMBLY

a

Remove the bolt, 2 nuts and V-ribbed belt tensioner

2009 Toyota Tundra

2009 ENGINE Engine Mechanical (2UZ-FE) - Tundra