Toyota Tundra. Manual — part 69

3UR-FE ENGINE MECHANICAL

SERVICE DATA

ENGINE

ENGINE - SERVICE DATA

CYLINDER HEAD

CYLINDER HEAD - SERVICE DATA

Rear water by-pass joint x Cylinder head LH and RH

9.0

92

80

in.*lbf

Oil filter bracket x Cylinder head LH

19

194

14

Oil cooler x Oil filter bracket

68

693

50

No. 1 idler pulley x Timing chain cover

54

551

40

No. 2 idler pulley x Timing chain cover

54

551

40

Front No. 1 engine mounting bracket LH and RH x Cylinder block

43

438

32

Engine oil level dipstick guide x Cylinder head RH

9.0

92

80

in.*lbf

V-ribbed belt tensioner x Cylinder block

36

367

27

Heater water pipe x Cylinder head RH

9.8

100

87

Engine coolant temperature sensor x Rear water by-pass joint

20

204

15

Oil pressure switch x Oil filter bracket

15

150

11

Rear No. 1 engine mounting insulator x Automatic transmission

40

408

30

No. 3 frame crossmember x Automatic transmission

16

63

30

No. 3 frame crossmember x Body

110

1122

81

Ignition
timing

Terminal TC and CG of DLC3 connected (Transmission in
neutral and A/C switch OFF)

8 to 12° BTDC@idle

Terminals TC and CG of DLC3 disconnected (Transmission
in neutral and A/C switch OFF)

7 to 24° BTDC @ idle

Idle speed (Transmission in neutral and A/C switch OFF)

650 to 750 RPM

Compression

Standard

1300 kPa (13.3 kgf/cm

2

, 189

psi) or more

Minimum

1000 kPa (10.2 kgf/cm

2

, 145

psi)

Difference

100 kPa (1.0 kgf/cm

2

, 15 psi)

or less

Camshaft oil clearance

No. 1 journal

Standard

0.030 to 0.065 mm (0.00118 to 0.00256
in.)

Maximum 0.10 mm (0.00394 in.)

0.025 to 0.062 mm (0.000984 to 0.00244

2009 Toyota Tundra

2009 GENERAL INFORMATION Service Specifications - Tundra

Other journal

Standard in.)
Maximum 0.09 mm (0.00354 in.)

Camshaft thrust clearance

Standard

0.08 to 0.135 mm (0.00315 to 0.00531
in.)

Maximum

0.15 mm (0.00591 in.)

Compression spring

Free length

Standard 49.39 mm (1.94 in.)

Deviation

Maximum 1.0 mm (0.0394 in.)

Angle (reference)

Maximum 2°

Intake valve

Valve stem diameter

Standard 5.470 to 5.485 mm (0.215 to 0.216 in.)

Margin thickness

Standard 1.25 mm (0.0492 in.)
Minimum 0.50 mm (0.0197 in.)

Overall length

Standard 105.85 mm (4.17 in.)
Minimum 105.35 mm (4.15 in.)

Width

Standard 1.1 to 1.5 mm (0.0433 to 0.0591 in.)

Exhaust

Valve stem diameter

Standard 5.465 to 5.480 mm (0.215 to 0.216 in.)

Margin thickness

Standard 1.4 mm (0.0551 in.)
Minimum 0.50 mm (0.0197 in.)

Overall length

Standard 110.40 mm (4.35 in.)
Minimum 109.90 mm (4.33 in.)

Width

Standard 1.1 to 1.5 mm (0.0433 to 0.0591 in.)

Valve guide bush

Inside diameter

Standard 5.51 to 5.53 mm (0.217 to 0.218 in.)

Valve guide bush oil
clearance

Intake

Standard

0.025 to 0.060 mm (0.000984 to 0.00236
in.)

Maximum 0.08 mm (0.00315 in.)

Exhaust

Standard

0.030 to 0.065 mm (0.00118 to 0.00256
in.)

Maximum 0.10 mm (0.00394 in.)

Cylinder head warpage

Cylinder head lower
side

Standard

0.05 mm (0.00197 in.)

Intake side

0.08 mm (0.00315 in.)

Exhaust side

0.05 mm (0.00197 in.)

-

Maximum 0.10 mm (0.00394 in.)

Valve guide bush

Cylinder bore diameter Standard 10.285 to 10.306 mm (0.405 to 0.406 in.)

Bush bore diameter

STD

10.333 to 10.344 mm (0.4068 to 0.4072
in.)

O/S 0.05

10.383 to 10.394 mm (0.4088 to 0.4092
in.)

Protrusion height

Standard 14.3 to 14.7 mm (0.563 to 0.579 in.)

Bush length

Intake

Standard

41.3 to 41.7 mm (1.63 to 1.64 in.)

Exhaust

46.8 to 47.2 mm (1.84 to 1.86 in.)

Ring pin

Protrusion height

A

5.5 to 6.5 mm (0.217 to 0.256 in.)

B

3.5 to 6.5 mm (0.138 to 0.256 in.)

2009 Toyota Tundra

2009 GENERAL INFORMATION Service Specifications - Tundra

CYLINDER BLOCK

CYLINDER BLOCK - SERVICE DATA

Connecting rod

Thrust clearance

Standard

0.15 to 0.55 mm
(0.00591 to 0.0217 in.)

Maximum

0.70 mm (0.0276 in.)

Oil clearance

Standard

0.025 to 0.050 mm
(0.000984 to 0.00197
in.)

Maximum

0.070 mm (0.00276
in.)

Standard sized bearing
center wall thickness

Mark 2

1.489 to 1.492 mm
(0.0586 to 0.0587 in.)

Mark 3

1.492 to 1.495 mm
(0.0587 to 0.0589 in.)

Mark 4

1.495 to 1.498 mm
(0.0589 to 0.0590 in.)

Mark 5

1.498 to 1.501 mm
(0.0590 to 0.0591 in.)

Mark 6

1.501 to 1.504 mm
(0.0591 to 0.0592 in.)

Mark 7

1.504 to 1.507 mm
(0.0592 to 0.0593 in.)

Big end inside
diameter

Mark 1

59.000 to 59.006 mm
(2.32283 to 2.32306
in.)

Mark 2

59.007 to 59.012 mm
(2.32311 to 2.32330
in.)

Mark 3

59.013 to 59.018 mm
(2.32334 to 2.32354
in.)

Mark 4

59.019 to 59.024 mm
(2.32358 to 2.32377
in.)

Bend

Maximum

0.05 mm (0.00197 in.)
per 100 mm (3.94 in.)

Twist

Maximum

0.15 mm (0.00591 in.)
per 100 mm (3.94 in.)

Crankshaft pin

Diameter

Mark 1

55.995 to 56.000 mm
(2.20452 to 2.20472
in.)

Mark 2

55.989 to 55.994 mm
(2.20429 to 2.20448
in.)

2009 Toyota Tundra

2009 GENERAL INFORMATION Service Specifications - Tundra

Mark 3

55.982 to 55.998 mm
(2.20401 to 2.20464
in.)

Cylinder block

Warpage

Maximum

0.07 mm (0.00276 in.)

Cylinder bore

Standard

94.000 to 94.012 mm
(3.700 to 3.701 in.)

Maximum

94.200 mm (3.709 in.)

Piston ring

Groove clearance

No. 1

0.020 to 0.070 mm
(0.000787 to 0.00276
in.)

No. 2

0.020 to 0.060 mm
(0.000787 to 0.00236
in.)

Oil

0.070 to 0.145 mm
(0.00276 to 0.00571
in.)

End gap

Standard

No. 1

0.23 to 0.33 mm
(0.00906 to 0.0130 in.)

No. 2

0.40 to 0.50 mm
(0.0157 to 0.0197 in.)

Oil

0.10 to 0.40 mm
(0.00394 to 0.0157 in.)

Maximum

No. 1

0.42 mm (0.0165 in.)

No. 2

0.55 mm (0.0217 in.)

Oil

0.45 mm (0.0177 in.)

Piston

Diameter

Standard

93.950 to 93.960 mm
(3.6988 to 3.6992 in.)

Minimum

93.815 mm (3.6935
in.)

Oil clearance

Standard

0.040 to 0.062 mm
(0.00157 to 0.00244
in.)

Maximum

0.385 mm (0.0152 in.)

Hole inside diameter

Mark A

21.998 to 22.001 mm
(0.86606 to 0.86618
in.)

Mark B

22.002 to 22.004 mm
(0.86622 to 0.86630
in.)

Mark C

22.005 to 22.007 mm
(0.86634 to 0.86642
in.)

Mark A

21.997 to 22.000 mm
(0.86602 to 0.86614
in.)

2009 Toyota Tundra

2009 GENERAL INFORMATION Service Specifications - Tundra