Toyota Tundra. Manual — part 2451

Fig. 271: Identifying Compressor And Magnetic Clutch Components With Torque Specification (2 Of 2)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

REMOVAL

1. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM (See REPLACEMENT )

2. REMOVE FENDER APRON MUDGUARD SEAL LH

a. Remove the 6 clips and seal.

Fig. 272: Locating Fender Apron Mudguard Seal Clips
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

3. REMOVE FAN AND GENERATOR V BELT

4. For 3UR-FE, see REMOVAL

2009 Toyota Tundra

2009 HVAC Air Conditioning - Tundra

5. For 3UR-FBE, see REMOVAL

6. DISCONNECT DISCHARGE HOSE

a. Remove the bolt and disconnect the cooler refrigerant discharge hose from the cooler compressor.

Fig. 273: Locating Discharge Hose Bolt
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

b. Remove the O-ring from the cooler refrigerant discharge hose.

7. DISCONNECT SUCTION HOSE

a. Remove the bolt and disconnect the cooler refrigerant suction hose from the cooler compressor.

Fig. 274: Locating Suction Hose Bolt
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

b. Remove the O-ring from the cooler refrigerant suction hose.

8. REMOVE COOLER COMPRESSOR ASSEMBLY

a. Disconnect the connector.

b. Remove the 2 bolts and 2 nuts.

NOTE:

Seal the openings of the disconnected parts using vinyl tape to
prevent moisture and foreign matter from entering them.

NOTE:

Seal the openings of the disconnected parts using vinyl tape to
prevent moisture and foreign matter from entering them.

2009 Toyota Tundra

2009 HVAC Air Conditioning - Tundra

c. Remove the 2 stud bolts and cooler compressor.

Fig. 275: Identifying Cooler Compressor, Stud Bolts And Connector
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

DISASSEMBLY

1. REMOVE COOLER BRACKET

a. Detach the clamp.

b. Remove the screw and the cooler bracket.

Fig. 276: Locating Cooler Bracket Screw And Clamp
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

2. REMOVE MAGNET CLUTCH ASSEMBLY

a. Clamp the cooler compressor in a vise.

b. Using SST, hold the magnet clutch hub.

SST 09985-00270

c. Remove the bolt, magnet clutch hub and magnet clutch washer(s).

HINT:

There is no set number of magnet clutch washers since they are used for adjusting.

2009 Toyota Tundra

2009 HVAC Air Conditioning - Tundra

Fig. 277: Removing Magnet Clutch Hub Bolt
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

d. Using a snap ring expander, remove the snap ring and the magnet clutch rotor.

Fig. 278: Removing Snap Ring
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

e. Disconnect the connector.

f. Using a snap ring expander, remove the snap ring and magnet clutch stator.

Fig. 279: Removing Snap Ring
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

NOTE:

Do not damage the seal cover of the bearing when removing the snap
ring.

2009 Toyota Tundra

2009 HVAC Air Conditioning - Tundra