Toyota Tundra. Manual — part 1078

Fig. 39: Attaching Pulley Nut To SST 2
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

e. Tighten the pulley nut by turning SST 1-A in the direction shown in the illustration.

Torque: 133 N*m (1356 kgf*cm, 98 ft.*lbf)

Fig. 40: Tightening Pulley Nut
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

f. Remove the generator from SST 2.

g. Turn SST 1-B, and remove SST 1-A and B.

h. Turn the pulley and check that the pulley moves smoothly.

Fig. 41: Turning Pulley
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

2009 Toyota Tundra

2009 ELECTRICAL Charging (1GR-FE) - Tundra

INSTALLATION

1. INSTALL GENERATOR ASSEMBLY

a. Install the generator with the 2 bolts.

Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf)

Fig. 42: Identifying Generator Bolts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

b. Install the wire harness clamp bracket with the bolt.

Torque: 8.2 N*m (84 kgf*cm, 73 in.*lbf)

c. Install the wire harness clamp to the bracket.

Fig. 43: Identifying Wire Harness Clamp Bracket Bolt
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

d. Connect the generator wire with the nut.

Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf)

e. Install the terminal cap.

f. Connect the generator connector.

g. Install the wire harness clamp bracket with the nut.

2009 Toyota Tundra

2009 ELECTRICAL Charging (1GR-FE) - Tundra

Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf)

Fig. 44: Identifying Wire Harness Clamp Bracket Nut
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

2. INSTALL FAN AND GENERATOR V BELT (See INSTALLATION )

3. INSTALL NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY (See INSTALLATION )

4. INSTALL V-BANK COVER (See INSTALLATION )

5. INSTALL BATTERY

6. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

NOTE:

Some systems need to be initialized after the cable is reconnected (see
INITIALIZATION ).

2009 Toyota Tundra

2009 ELECTRICAL Charging (1GR-FE) - Tundra

2009 ELECTRICAL

Charging (2UZ-FE) - Tundra

CHARGING SYSTEM

PRECAUTION

1. PRECAUTION

a. Check that the battery cables are connected to the correct terminals.

b. Disconnect the battery cables when the battery is given a quick charge.

c. Do not perform tests with a high voltage insulation resistance tester.

d. Never disconnect the battery while the engine is running.

e. Check that the charging cable nut is tightly installed in terminal B of the generator and the fuse

box.

PARTS LOCATION

2009 Toyota Tundra

2009 ELECTRICAL Charging (2UZ-FE) - Tundra

2009 Toyota Tundra

2009 ELECTRICAL Charging (2UZ-FE) - Tundra