Toyota Tundra. Manual — part 778

Fig. 30: Identifying Front Door Panel Clearance Between A To J
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

Standard measurement

FRONT DOOR PANEL SUB-ASSEMBLY LH STANDARD MEASUREMENT
SPECIFICATION

DISASSEMBLY

1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

Area

Specified Condition

Area

Specified Condition

A

3.7 to 6.7 mm (0.146 to 0.264 in.)

F

2.7 to 5.7 mm (0.106 to 0.224 in.)

B -1.5 to 1.5 mm (-0.0591 to 0.0591 in.) G

3.2 to 6.2 mm (0.126 to 0.244 in.)

C

3.5 to 6.5 mm (0.138 to 0.256 in.)

H

2.8 to 5.8 mm (0.110 to 0.229 in.)

D

2.2 to 5.2 mm (0.0866 to 0.205 in.)

I

4.7 to 7.7 mm (0.185 to 0.303 in.)

E

3.2 to 6.2 mm (0.126 to 0.244 in.)

J

-1.5 to 1.5 mm (-0.0591 to 0.0591 in.)

CAUTION: Wait at least 90 seconds after disconnecting the cable from the

negative (-) battery terminal to prevent airbag and seat belt
pretensioner activation.

2009 Toyota Tundra

2009 ACCESSORIES AND EQUIPMENT Engine Hood/Door - Tundra

2. REMOVE FRONT DOOR INSIDE HANDLE BEZEL PLUG LH

a. Using a screwdriver, detach the 4 claws and remove the inside handle bezel.

Fig. 31: Identifying Inside Handle Bezel Plug Claws
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

HINT:

Tape the screwdriver tip before use.

3. REMOVE FRONT UPPER ARMREST BASE PANEL LH

a. Using a screwdriver, detach the 2 clips and front armrest upper base panel.

Fig. 32: Identifying Front Armrest Upper Base Panel Clips
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

HINT:

NOTE:



Some systems need to be initialized after the cable is reconnected
(see INITIALIZATION ).



After the ignition switch is turned OFF, the navigation system
requires approximately 90 seconds to record various types of
memory and settings. As a result, after turning the ignition switch
OFF, wait 90 seconds or more before disconnecting the cable from
the negative (-) battery terminal.

2009 Toyota Tundra

2009 ACCESSORIES AND EQUIPMENT Engine Hood/Door - Tundra

Tape the screwdriver tip before use.

b. Disconnect the connectors.

4. REMOVE POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY

a. Remove the 3 screws and power window regulator master switch.

Fig. 33: Identifying Screws On Power Window Regulator Master Switch
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

5. REMOVE FRONT LOWER DOOR FRAME BRACKET GARNISH LH

a. Detach the 3 clips and remove the door lower frame bracket garnish.

Fig. 34: Identifying Clips On Door Lower Frame Bracket Garnish
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

6. REMOVE FRONT NO. 3 SPEAKER ASSEMBLY (for 10 Speakers) (See REMOVAL )

7. REMOVE COURTESY LIGHT ASSEMBLY

2009 Toyota Tundra

2009 ACCESSORIES AND EQUIPMENT Engine Hood/Door - Tundra

a. Detach the claw and remove the courtesy light from the door trim board.

Fig. 35: Identifying Courtesy Light From Door Trim Board
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

b. Disconnect the connector.

8. REMOVE FRONT DOOR ARMREST COVER LH

9. REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY LH

Fig. 36: Identifying Screws And Clips On Front Door Trim Board Sub-Assembly Lh
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

a. Remove the 2 screws.

b. Using a clip remover, remove the clip.

c. Detach the 9 clips and remove the trim cover. Then disconnect the connector.

d. Disconnect the 2 cables from the inside handle.

2009 Toyota Tundra

2009 ACCESSORIES AND EQUIPMENT Engine Hood/Door - Tundra