Toyota Tundra. Manual — part 808

Fig. 257: Identifying Rear Door Inside Locking Cable
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

24. REMOVE REAR DOOR LOCK CHILD PROTECTION COVER LH

25. REMOVE REAR DOOR OUTSIDE HANDLE ASSEMBLY LH

a. Remove the 2 hole plugs.

Fig. 258: Identifying Outside Handle Plugs
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

b. Remove the 2 bolts and outside handle.

Fig. 259: Removing Rear Outside Handle Bolts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

26. REMOVE REAR DOOR LOCK OPEN ROD LH

2009 Toyota Tundra

2009 ACCESSORIES AND EQUIPMENT Engine Hood/Door - Tundra

27. REMOVE REAR NO. 2 DOOR WEATHERSTRIP LH

a. Using a clip remover, detach the 7 clips and remove the weatherstrip.

Fig. 260: Identifying Weatherstrip Clips
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

HINT:

If clips are damaged during removal, replace them.

28. REMOVE REAR DOOR CHECK ASSEMBLY LH

a. Remove the bolt, 2 nuts and door check.

Fig. 261: Identifying Bolt, Nuts Of Rear Door Check
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

HINT:

Remove the door check through the service hole.

29. REMOVE REAR DOOR WEATHERSTRIP LH

a. Using a clip remover, detach the 34 clips and remove the weatherstrip.

NOTE:

Be careful when removing the bolts as the door check may fall and
become damaged.

2009 Toyota Tundra

2009 ACCESSORIES AND EQUIPMENT Engine Hood/Door - Tundra

Fig. 262: Identifying Rear Door Weatherstrip Clips
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

HINT:

If clips are damaged during removal, replace them.

ADJUSTMENT

HINT:

Fig. 263: Identifying Centering And Standard Bolts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.



Before adjusting the door position for vehicles equipped with side airbags and curtain shield airbags, be
sure to disconnect the battery. After adjustment, inspect the SRS warning light and check for DTC (see
DIAGNOSIS SYSTEM ).



Use the same procedures for the RH side and LH side.



The procedures listed below are for the LH side.



Centering bolts are used to mount the door hinge to the vehicle body and door. The door cannot be
adjusted with the centering bolts on. Substitute the centering bolts with standard bolts (w/ washers) when
making adjustments.



A bolt without a torque specification is shown in the standard bolt chart (see SPECIFIED TORQUE

2009 Toyota Tundra

2009 ACCESSORIES AND EQUIPMENT Engine Hood/Door - Tundra

FOR STANDARD BOLTS ).

1. ADJUST REAR DOOR

Fig. 264: Adjusting Rear Door
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

a. Disconnect the cable from the negative (-) battery terminal.

b. Loosen the body's hinge bolts and adjust the door's position.

c. Tighten the body's hinge bolts after the adjustment.

Torque: 29 N*m (296 kgf*cm, 21 ft.*lbf)

CAUTION: Wait at least 90 seconds after disconnecting the cable from the

negative (-) battery terminal to prevent airbag and seat belt
pretensioner activation.

NOTE:



Some systems need to be initialized after the cable is
reconnected (see INITIALIZATION ).



After the ignition switch is turned OFF, the navigation system
requires approximately 90 seconds to record various types of
memory and settings. As a result, after turning the ignition
switch OFF, wait 90 seconds or more before disconnecting the
cable from the negative (-) battery terminal.

2009 Toyota Tundra

2009 ACCESSORIES AND EQUIPMENT Engine Hood/Door - Tundra