Toyota Tundra. Manual — part 783

b. Using a T30 "TORX" wrench, tighten the screw.

Torque: 4.0 N*m (41 kgf*cm, 35 in.*lbf)

c. Install the front and rear outside handle pads.

Fig. 69: Identifying Outside Handle Pads Screw
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

7. INSTALL FRONT DOOR HANDLE ASSEMBLY OUTSIDE LH

a. Install the handle by pushing it in the direction of the arrow in the illustration.

Fig. 70: Removal/Installation Of Front Door Handle Assembly Outside LH
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

8. INSTALL FRONT DOOR INSIDE LOCKING CABLE ASSEMBLY LH

a. Install the front door inside locking cable.

NOTE:

If the release plate is not pulled and held when installing the outside
handle, it will strike against the outside handle and become
damaged.

NOTE:

If the bellcrank lever is not pulled and held when installing the
handle, the bellcrank lever will interfere with the handle and become
damaged.

2009 Toyota Tundra

2009 ACCESSORIES AND EQUIPMENT Engine Hood/Door - Tundra

Fig. 71: Identifying Front Door Inside Locking Cable
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

b. Attach the 3 claws.

Fig. 72: Identifying Claws
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

9. INSTALL FRONT DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY LH

a. Install the front door lock remote control cable.

Fig. 73: Identifying Front Door Lock Remote Control Cable
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

10. INSTALL FRONT DOOR LOCK ASSEMBLY LH

a. Apply MP grease to the sliding and rotating areas of the door lock.

2009 Toyota Tundra

2009 ACCESSORIES AND EQUIPMENT Engine Hood/Door - Tundra

b. Install a new door lock wire harness packing to the door lock.

c. Using a T30 "TORX" wrench, install the door lock with the 3 screws.

Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf)

d. Connect the door lock connector.

Fig. 74: Identifying Front Door Lock Assembly Connector And Screws
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

11. INSTALL FRONT DOOR OUTSIDE HANDLE COVER LH

a. Using a T30 "TORX" socket, install the cover (with the door key cylinder) with the screw.

Torque: 4.0 N*m (41 kgf*cm, 35 in.*lbf)

b. Install the hole plug.

NOTE:



When reusing a door lock that has been removed, replace the
packing in the connecting part with new packing.



Be careful that no grease or dirt sticks to the packing surface in
the connecting part.



Reusing removed packing or using damaged packing will allow
water to penetrate through to the connecting part, resulting in a
malfunction of the door lock.

2009 Toyota Tundra

2009 ACCESSORIES AND EQUIPMENT Engine Hood/Door - Tundra

Fig. 75: Identifying Hole Plug
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

12. INSTALL FRONT DOOR FRONT LOWER FRAME SUB-ASSEMBLY LH

a. Install the frame with the 2 bolts.

Fig. 76: Identifying Front Door Front Lower Frame Bolts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

13. INSTALL FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY LH

a. Install the frame with the 2 bolts.

Fig. 77: Identifying Bolts On Front Door Rear Lower Frame
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

14. INSTALL FRONT DOOR GLASS RUN LH

a. Install the front door glass run.

2009 Toyota Tundra

2009 ACCESSORIES AND EQUIPMENT Engine Hood/Door - Tundra