Toyota Tundra. Manual — part 984

Fig. 90: Lubricating Sliding Part Of Cylinder Slide Pin
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

b. Install the boot to the rear disc brake cylinder mounting.

c. Install the rear disc brake cylinder mounting with the 2 bolts.

Torque: 95 N.m (969 kgf.cm, 70 ft.lbf)

Fig. 91: Identifying Rear Disc Brake Cylinder Mounting And Bolts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

4. INSTALL REAR DISC BRAKE PAD SUPPORT PLATE

NOTE:

Install the boot securely into the grooves of the rear disc brake
cylinder mounting.

NOTE:



The pad support plates can be reused if they are securely attached to

2009 Toyota Tundra

2009 BRAKES Brake - Tundra

a. Clean the cylinder mounting surface where the pad support plates will be attached.

b. Remove the peeling paper from the double-sided tape, and install 4 new pad support plates to the

cylinder mounting.

5. INSTALL PAD WEAR INDICATOR PLATE

a. Install the pad wear indicator plate to the inner disc brake pad.

6. INSTALL REAR DISC BRAKE ANTI-SQUEAL SHIM

a. Install the anti-squeal shims to the each brake pads

7. INSTALL REAR DISC BRAKE PAD

a. Install the 2 disc brake pads to the disc brake cylinder mounting.

8. INSTALL REAR DISC BRAKE CYLINDER ASSEMBLY LH

a. Apply lithium soap base glycol grease to the sliding part and seal surface of the 2 slide pins.

Fig. 92: Lubricating Sliding Part Of Cylinder Slide Pin
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

b. Install the 2 slide pins.

the cylinder mounting. Therefore, do not remove the pad support
plates from the cylinder mounting.



If a pad support plate is removed, replace it with a new one that is
supplied with double-sided tape already attached.



Make sure to clean the cylinder mounting contact surface before
attaching the pad support plates.

NOTE:

There should be no oil or grease on the friction surfaces of the brake
pads and rear disc.

NOTE:



When installing the pads, make sure that the disc brake pad
support plates are securely attached to the cylinder mounting.
The pad support plates are attached to the cylinder mounting
with double-sided tape.



If a pad support plate is not securely attached to the cylinder
mounting, replace it with a new one.

2009 Toyota Tundra

2009 BRAKES Brake - Tundra

Torque: 88 N.m (897 kgf.cm, 65 ft.lbf)

Fig. 93: Locating Rear Disc Brake Cylinder Mounting Bolts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

9. CONNECT REAR FLEXIBLE HOSE LH

a. Install a new gasket and connect the flexible hose with the union bolt.

Torque: 30 N*m (306 kgf*cm, 22 ft.*lbf)

Fig. 94: Identifying Flexible Hose With Union Bolt
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

10. FILL RESERVOIR WITH BRAKE FLUID (see REPLACEMENT )

11. BLEED AIR FROM BRAKE MASTER CYLINDER (see REPLACEMENT )

12. BLEED AIR FROM BRAKE LINE (see REPLACEMENT )

13. BLEED AIR FROM VSC ACTUATOR ASSEMBLY (see REPLACEMENT )

14. CHECK BRAKE FLUID LEVEL IN RESERVOIR (see BRAKE FLUID )

15. CHECK FOR BRAKE FLUID LEAK

16. INSTALL REAR WHEEL

Torque:

for Aluminum Wheel

2009 Toyota Tundra

2009 BRAKES Brake - Tundra

131 N*m (1336 kgf*cm, 97 ft.*lbf)

for Steel Wheel

209 N*m (2131 kgf*cm, 154 ft.*lbf)

REAR BRAKE FLEXIBLE HOSE

COMPONENTS

Fig. 95: Identifying Rear Brake Flexible Hose Components With Torque Specifications
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

2009 Toyota Tundra

2009 BRAKES Brake - Tundra