Toyota Tundra. Manual — part 813

1. INSPECT REAR DOOR PANEL SUB-ASSEMBLY LH

Fig. 294: Identifying Rear Door Panel Clearance Between A To J
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

a. Check that the clearance measurements of areas A to J are within the standard range.

Standard measurement

REAR DOOR PANEL SUB-ASSEMBLY LH STANDARD MEASUREMENT
SPECIFICATION

DISASSEMBLY

HINT:



Use the same procedures for the RH side and LH side.

Area

Specified Condition

Area

Specified Condition

A

4.7 to 7.7 mm (0.185 to 0.303 in.)

F

0.7 to 3.7 mm (0.0276 to 0.146 in.)

B -1.5 to 1.5 mm (-0.0591 to 0.0591 in.) G

3.7 to 6.7 mm (0.146 to 0.264 in.)

C

3.7 to 6.7 mm (0.146 to 0.264 in.)

H -1.5 to 1.5 mm (-0.0591 to 0.0591 in.)

D

0.8 to 3.8 mm (0.0315 to 0.150 in.)

I

3.7 to 6.7 mm (0.146 to 0.264 in.)

E

3.7 to 6.7 mm (0.146 to 0.264 in.)

J

-1.5 to 1.5 mm (-0.0591 to 0.0591 in.)

2009 Toyota Tundra

2009 ACCESSORIES AND EQUIPMENT Engine Hood/Door - Tundra



The procedures listed below are for the LH side.

1. REMOVE REAR DOOR INSIDE HANDLE BEZEL PLUG LH

a. Using a screwdriver, detach the 4 claws and remove the inside handle bezel.

Fig. 295: Identifying Rear Door Inside Handle Bezel Claws
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

HINT:

Tape the screwdriver tip before use.

2. REMOVE REAR UPPER DOOR ARMREST BASE PANEL LH

a. Using a screwdriver, detach the 2 clips and rear upper door armrest base panel. Then disconnect the

connector.

Fig. 296: Identifying Rear Upper Door Armrest Base Panel Clips
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

HINT:

Tape the screwdriver tip before use.

3. REMOVE REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY

a. Detach the 4 claws and remove the power window regulator switch.

2009 Toyota Tundra

2009 ACCESSORIES AND EQUIPMENT Engine Hood/Door - Tundra

Fig. 297: Identifying Power Window Regulator Switch Claws
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

4. REMOVE REAR DOOR FRAME GARNISH LH

a. Detach the 5 clips and remove the rear door frame garnish.

Fig. 298: Identifying Rear Door Frame Garnish Clips
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

5. REMOVE COURTESY LIGHT ASSEMBLY

a. Detach the claw and remove the courtesy light from the door trim board.

Fig. 299: Identifying Courtesy Light Claw
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

b. Disconnect the connector.

6. REMOVE REAR DOOR ARMREST COVER LH

7. REMOVE REAR DOOR TRIM BOARD SUB-ASSEMBLY LH

2009 Toyota Tundra

2009 ACCESSORIES AND EQUIPMENT Engine Hood/Door - Tundra

Fig. 300: Identifying Trim Board Clips And Screws
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

a. Remove the 2 screws.

b. Using a clip remover, remove the clip.

c. for Standard:

1. Detach the 10 clips and remove the trim board.

d. for 12 Speakers:

1. Detach the 10 clips and remove the trim board. Then disconnect the connector.

e. Disconnect the 2 cables from the inside handle.

Fig. 301: Identifying Rear Door Trim Board Cables From Inside Handle
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

f. Remove the inside handle.

2009 Toyota Tundra

2009 ACCESSORIES AND EQUIPMENT Engine Hood/Door - Tundra