Toyota Tundra. Manual — part 1094

Fig. 9: Identifying Generator Components And Torque Specifications (2 Of 2)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

REMOVAL

1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

NOTE:



Some systems need to be initialized after the cable is reconnected

2009 Toyota Tundra

2009 ELECTRICAL Charging (3UR-FE) - Tundra

2. REMOVE V-BANK COVER (See REMOVAL )

3. REMOVE AIR CLEANER HOSE ASSEMBLY (See REMOVAL )

4. REMOVE AIR CLEANER ASSEMBLY (See REMOVAL )

5. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY (See REPLACEMENT )

6. REMOVE FAN AND GENERATOR V BELT (See DRIVE BELT )

7. REMOVE FRONT FENDER APRON SEAL RH

a. Remove the 5 clips and apron seal.

8. DISCONNECT VANE PUMP ASSEMBLY (See REMOVAL )

9. REMOVE GENERATOR ASSEMBLY

a. Disconnect the generator connector.

b. Remove the terminal cap and nut, and disconnect the generator wire.

c. Remove the bolt and disconnect the wire harness bracket from the generator.

Fig. 10: Identifying Wire Harness Bracket Bolt
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

d. Remove the 3 bolts, nut and generator.

(see INITIALIZATION ).



After the ignition switch is turned OFF, the navigation system
requires approximately 90 seconds to record various types of
memory and settings. As a result, after turning the ignition switch
OFF, wait 90 seconds or more before disconnecting the cable from
the negative (-) battery terminal.

2009 Toyota Tundra

2009 ELECTRICAL Charging (3UR-FE) - Tundra

Fig. 11: Identifying Bolts, Nut And Generator
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

DISASSEMBLY

1. REMOVE GENERATOR PULLEY

SST 09820-63011 (09820-06010,09820-06020)

HINT:

GENERATOR PULLEY SST SPECIFICATION

Fig. 12: Removing Generator Pulley
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

a. Hold SST 1-A with a torque wrench, and tighten SST 1-B clockwise to the specified torque.

Torque: 39 N*m (398 kgf*cm, 29 ft.*lbf)

b. Mount SST 2 in a vise.

c. Insert SST 1-A and B into SST 2, and attach the pulley nut to SST 2.

SST 1-A and B 09820-06010

SST 2

09820-06020

NOTE:

Check that SST is secured on the rotor shaft.

2009 Toyota Tundra

2009 ELECTRICAL Charging (3UR-FE) - Tundra

Fig. 13: Attaching Pulley Nut To SST 2
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

d. To loosen the pulley nut, turn SST 1-A in the direction shown in the illustration.

Fig. 14: Turning SST To Loosening Pulley Nut
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

e. Remove the generator from SST 2.

f. Turn SST 1-B, and remove SST 1-A and B.

g. Remove the pulley nut and pulley.

Fig. 15: Removing Pulley Nut And Pulley
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

NOTE:

To prevent damage to the rotor shaft, do not loosen the pulley nut
more than one-half turn.

2009 Toyota Tundra

2009 ELECTRICAL Charging (3UR-FE) - Tundra