Toyota Tundra. Manual — part 796

Fig. 166: Identifying Front Door Components With Torque Specifications (4 Of 5) (For Regular Cab)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

2009 Toyota Tundra

2009 ACCESSORIES AND EQUIPMENT Engine Hood/Door - Tundra

Fig. 167: Identifying Front Door Components (5 Of 5) (For Regular Cab)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

ON-VEHICLE INSPECTION

1. INSPECT FRONT DOOR PANEL SUB-ASSEMBLY LH

a. Check that the clearance measurements of areas A to J are within the standard range.

2009 Toyota Tundra

2009 ACCESSORIES AND EQUIPMENT Engine Hood/Door - Tundra

Fig. 168: Identifying Front Door Clearance Between A To J
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

Standard measurement

FRONT DOOR PANEL SUB-ASSEMBLY LH STANDARD MEASUREMENT
SPECIFICATION

DISASSEMBLY

HINT:

A bolt without a torque specification is shown in the standard bolt chart (see SPECIFIED TORQUE FOR
STANDARD BOLTS ).

1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

Area

Specified Condition

Area

Specified Condition

A

3.7 to 6.7 mm (0.146 to 0.264 in.)

F

2.7 to 5.7 mm (0.106 to 0.224 in.)

B -1.5 to 1.5 mm (-0.0591 to 0.0591 in.) G

3.1 to 6.1 mm (0.122 to 0.240 in.)

C

3.5 to 6.5 mm (0.138 to 0.256 in.)

H

2.9 to 5.9 mm (0.114 to 0.232 in.)

D

2.2 to 5.2 mm (0.0866 to 0.205 in.)

I

3.7 to 6.7 mm (0.146 to 0.264 in.)

E

3.2 to 6.2 mm (0.126 to 0.244 in.)

J

-1.5 to 1.5 mm (-0.0591 to 0.0591 in.)

CAUTION: Wait at least 90 seconds after disconnecting the cable from the

negative (-) battery terminal to prevent airbag and seat belt
pretensioner activation.

2009 Toyota Tundra

2009 ACCESSORIES AND EQUIPMENT Engine Hood/Door - Tundra

2. REMOVE FRONT DOOR INSIDE HANDLE BEZEL PLUG LH

a. Using a screwdriver, detach the 4 claws and remove the inside handle bezel.

Fig. 169: Identifying Inside Handle Bezel Plug Claws
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

HINT:

Tape the screwdriver tip before use.

3. REMOVE FRONT UPPER ARMREST BASE PANEL LH (w/ Power Window)

a. Using a screwdriver, detach the 2 clips and front upper armrest base panel.

Fig. 170: Identifying Front Upper Armrest Base Panel Clips
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

HINT:

Tape the screwdriver tip before use.

b. Disconnect the connectors.

4. REMOVE POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY (w/ Power

Window)

NOTE:

Some systems need to be initialized after the cable is reconnected (see
INITIALIZATION ).

2009 Toyota Tundra

2009 ACCESSORIES AND EQUIPMENT Engine Hood/Door - Tundra