Toyota Sequoia (2005). Manual — part 746

TR00N–08

F19235

Input Shaft Bearing

Non–reusable part

Low Planetary Gear Bearing

Snap Ring

Low Planetary Gear

Snap Ring

Low Planetary Gear
Spline Piece

–

TRANSFER

PLANETARY GEAR

TR–35

2973

PLANETARY GEAR

COMPONENTS

TR0DL–01

F19271

F19272

F19273

SST

F19295

SST

SST

TR–36

–

TRANSFER

PLANETARY GEAR

2974

INSPECTION

1.

INSPECT PLANETARY PINION GEAR THRUST
CLEARANCE

Using a feeler gauge, measure the thrust clearance of the plan-
etary pinion gear.

Standard clearance:
0.11 to 0.84 mm (0.0043 to 0.0331 in.)
Maximum clearance:
0.84 mm (0.0331 in.)

If the clearance exceeds the maximum, replace the planetary
gear.

2.

INSPECT PLANETARY PINION GEAR RADIAL
CLEARANCE

Using a dial indicator, measure the radial clearance of the plan-
etary pinion gear.

Standard clearance:
0.009 to 0.038 mm (0.0004 to 0.0015 in.)
Maximum clearance:
0.038 mm (0.0015 in.)

If the clearance exceeds the maximum, replace the planetary
gear.
3.

IF NECESSARY, REPLACE INPUT SHAFT BEARING

(a)

Using a snap ring expander, remove the snap ring.

(b)

Using SST and a press, remove the input shaft bearing.
SST

09554–30011, 09555–55010

(c)

Using SST and a press, install a new bearing so that the
groove does not face the low planetary gear.
SST

09223–15020, 09515–30010, 09950–70010
(09951–07100)

F19297

F19275

SST

F19296

SST

F19274

–

TRANSFER

PLANETARY GEAR

TR–37

2975

(d)

Select a snap ring that allows for the minimum axial play.

Mark

Thickness mm (in.)

1

1.45 to 1.50 (0.0571 to 0.0591)

2

1.50 to 1.55 (0.0591 to 0.0610)

3

1.55 to 1.60 (0.0610 to 0.0630)

4

1.60 to 1.65 (0.0630 to 0.0650)

5

1.65 to 1.70 (0.0650 to 0.0669)

(e)

Using a snap ring expander, install a new snap ring.

4.

IF NECESSARY, REPLACE LOW PLANETARY GEAR
BEARING

(a)

Using SST, remove the low planetary gear bearing.

NOTICE:
Engage the claws of the SST securely so that there is no
clearance between the bearing and low planetary gear.

SST

09612–65014 (09612–01030, 09612–01050)

(b)

Using SST and a press, drive in a new bearing.
SST

09950–60010 (09951–00570), 09950–70010
(09951–07100)

Bearing press in depth:
7.7 to 8.3 mm (0.303 to 0.327 in.)

5.

REMOVE LOW PLANETARY GEAR SPLINE PIECE

(a)

Using a screwdriver, remove the snap ring.

(b)

Remove the low planetary gear spline piece to the low
planetary gear.

6.

INSTALL LOW PLANETARY GEAR SPLINE PIECE

(a)

Install the low planetary gear spline piece to the low plan-
etary gear.

(b)

Using a screwdriver, install the snap ring.

TR0CL–02

F19803

Differential Lock Switch

Transfer Actuator

Four Wheel Drive Control ECU

2WD/4HI Switch

4LO Switch

TR–38

–

TRANSFER

ONE TOUCH 2–4 SELECTOR SYSTEM

2976

ONE TOUCH 2–4 SELECTOR SYSTEM

LOCATION