Toyota Sequoia (2005). Manual — part 739

TR0CI–02

F19231

Low Planetary Ring Gear

x5

Transfer
Case Cover

Output Shaft Front
Needle Roller Bearing

Oil Pump Gear

Magnet

118 (1,203, 87)

Thrust Bearing Race No. 1

N·m (kgf·cm, ft·lbf) : Specified torque

Non–reusable part

Precoated part

Snap Ring

Case Plug

Breather Oil
Deflector

Front Output Shaft
Companion Flange

Compression Spring

Front Bearing
Retainer

Low Planetary Gear Bearing

Low Planetary Gear

Input Gear Stopper

Planetary Carrier Washer

Oil Separator

7.5 (76, 66 in.·lbf)

Oil Pump

Snap Ring

Transfer Front
Case

Oil Seal

Spacer

Snap Ring

Input Shaft

Ball

Head Pin

O–Ring

Oil Seal

Oil Seal

18.6 (190, 14)

18 (184, 13)

11.5 (117, 8)

7.5 (76, 66 in.·lbf)

7.5 (76, 66 in.·lbf)

–

TRANSFER

TRANSFER ASSEMBLY

TR–7

2945

TRANSFER ASSEMBLY

COMPONENTS

F19232

N·m (kgf·cm, ft·lbf) : Specified torque

Non–reusable part

Precoated part

Transfer Extension Housing

Collar

Snap Ring

Transfer Output Washer

Rear Output Shaft
Companion Flange

24 (245, 18)

Driven Sprocket

Front Drive Chain

19 (194, 14)

Shift Shaft Stopper

Rear Output Shaft
Sub–assy

Gasket

37 (377, 27)

(Filler Plug)

Clamp

28 (286, 21)

x12

Gear Shift Fork No. 1

Rear No. 2 Stopper
Shift Shaft

Snap Ring

Transfer Shift
Actuator

Gasket

Oil Seal

High and Low
Clutch Sleeve

Gear Shift Fork No. 2

x5

Front No. 2 Stopper Shift Shaft

Shift Inter–lock Pin

Front Drive Shift Fork Shaft

Transfer Case Rear

Snap Ring

20 (204, 15)

No. 1 Plug

37 (377, 27)

(Drain Plug)

No. 1 Plug

Oil Seal

12 (122, 9)

20 (204, 15)

118 (1,203, 87)

TR–8

–

TRANSFER

TRANSFER ASSEMBLY

2946

TR0DF–01

F19238

F19239

F19240

SST

F19241

SST

–

TRANSFER

TRANSFER ASSEMBLY

TR–9

2947

DISASSEMBLY

1.

REMOVE FRONT BEARING RETAINER

(a)

Remove the 5 bolts and front bearing retainer.

HINT:
If necessary, tap on the front bearing retainer with a plastic ham-
mer to remove it.
(b)

Using a screwdriver and hammer, remove the oil seal
from the front bearing retainer.

2.

REMOVE TRANSFER CASE COVER

Remove the 4 bolts and transfer case cover.
3.

REMOVE BREATHER OIL DEFLECTOR

4.

REMOVE FRONT OUTPUT SHAFT COMPANION
FLANGE

(a)

Using a chisel and hammer, loosen the staked part of the
front output shaft companion flange lock nut.

(b)

Using SST to hold the front output shaft companion
flange, remove the output shaft companion flange lock
nut.
SST

09330–00021

(c)

Using SST, remove the front output shaft companion
flange.
SST

09950–40011 (09951–04020, 09952–04010,
09953–04030, 09954–04010, 09955–04051,
09957–04010, 09958–04011)

(d)

Using a screwdriver and hammer, remove the oil seal
from the front output shaft companion flange.

5.

REMOVE REAR OUTPUT SHAFT COMPANION
FLANGE

Remove the rear output shaft companion flange in the same
way as the front output shaft companion flange.

F19242

F19243

F19244

F19245

F19246

TR–10

–

TRANSFER

TRANSFER ASSEMBLY

2948

6.

REMOVE TRANSFER EXTENSION HOUSING

(a)

Remove the 5 bolts and transfer extension housing.

HINT:
If necessary, tap on the transfer extension housing with a plas-
tic hammer to remove it.
(b)

Using a screwdriver and hammer, remove the oil seal
from the transfer extension housing.

(c)

Remove the 2 transfer output washers.

(d)

Remove the collar.

7.

REMOVE TRANSFER CASE REAR

(a)

Remove the 12 bolts and clamp.

(b)

Remove the transfer case rear.

HINT:
If necessary, tap on the transfer case rear with a plastic hammer
to remove it.

8.

REMOVE GEAR SHIFT FORK NO. 2 AND HIGH AND
LOW CLUTCH SLEEVE

Remove the bolt, gear shift fork No.2 and high and low clutch
sleeve.

9.

REMOVE SHIFT SHAFT STOPPER

Remove the bolt and shift shaft stopper.
10.

REMOVE FRONT DRIVE SHIFT FORK SHAFT

(a)

Turn the front drive shift fork shaft.

(b)

Remove the front drive shift fork shaft from the rear case
aligning the cutout with the shift inter–lock pin.