Toyota Sequoia (2005). Manual — part 766
R13200
FIPG
R13416
SST
R13415
–
SUSPENSION AND AXLE
FRONT DIFFERENTIAL CARRIER
SA–57
3053
20.
INSTALL DIFFERENTIAL CASE
21.
INSTALL SIDE BEARING RETAINER
(a)
Remove any old FIPG material and be careful not to drop
oil on the contact surfaces of the differential carrier and
side bearing retainer.
(b)
Clean both installation surfaces with gasoline or alcohol.
(c)
Apply FIPG to the side bearing retainer, as shown in the
illustration.
FIPG:
Part No. 08826–00090, THREE BOND 1281 or
equivalent
HINT:
Install the side bearing retainer within 10 minutes after applying
FIPG.
(d)
Install the side bearing retainer with the 10 bolts.
Torque: 69 N·m (700 kgf·cm, 51 ft·lbf)
22.
CHECK TOTAL PRELOAD (See step 12.)
23.
RECHECK RING GEAR BACKLASH
(See page
24.
RECHECK TOOTH CONTACT BETWEEN RING GEAR
AND DRIVE PINION (See step 13.)
25.
CHECK COMPANION FLANGE RUNOUT
(See step 1.)
26.
STAKE DRIVE PINION NUT
27.
INSTALL SIDE OIL SEAL
(a)
Using SST and a plastic hammer, install a new oil seal un-
til its surface is flush with the differential carrier end.
SST
09608–32010
(b)
Coat the oil seal lip with MP grease.
28.
INSTALL INTERMEDIATE SHAFT NO. 1
(a)
Install a new snap ring to the shaft.
(b)
Using a plastic hammer, install the shaft to the differential
case.
(c)
Check that the intermediate shaft will not come out by try-
ing to pull it out by hand.
SA0371
R13201
FIPG
F07258
Adhesive
F06634
FIPG
SA–58
–
SUSPENSION AND AXLE
FRONT DIFFERENTIAL CARRIER
3054
29.
INSTALL CLUTCH CASE TO DIFFERENTIAL TUBE
(a)
Install a new O–ring to the tube.
(b)
Coat the O–ring with MP grease.
(c)
Install the clutch case to the tube.
(d)
Using a torx
®
socket (E14), torque the 2 torx bolts.
Torque: 78 N·m (800 kgf·cm, 58 ft·lbf)
30.
INSTALL CLUTCH SLEEVE
31.
INSTALL DIFFERENTIAL TUBE TO DIFFERENTIAL
(a)
Remove any old FIPG material and be careful not to drop
oil on the contact surfaces of the differential and clutch
case.
(b)
Clean both installation surfaces with gasoline or alcohol.
(c)
Apply FIPG to the differential, as shown in the illustration.
FIPG:
Part No. 08826–00090, THREE BOND 1281 or
equivalent
HINT:
Install the differential tube within 10 minutes after applying
FIPG.
(d)
Install the differential tube to the differential.
(e)
Clean the threads of the 2 long torx bolts and retainer bolt
holes with toluene or trichlorethylene.
(f)
Apply adhesive to 2 or 3 threads of the long bolts end.
Adhesive:
Part No. 08833–00070, THREE BOND 1324 or equiva-
lent
(g)
Using torx
®
socket (E14), torque the 4 torx bolts.
Torque: 78 N·m (800 kgf·cm, 58 ft·lbf)
32.
INSTALL A.D.D. ACTUATOR
(a)
Remove any old FIPG material and be careful not to drop
oil on the contact surfaces of the actuator and clutch case.
(b)
Clean both installation surfaces with gasoline or alcohol.
(c)
Apply FIPG to the clutch case, as shown in the illustration.
FIPG:
Part No. 08826–00090, THREE BOND 1281 or
equivalent
HINT:
Install the actuator within 10 minutes after applying FIPG.
(d)
Install the A.D.D. actuator with the 4 bolts.
Torque: 21 N·m (210 kgf·cm, 15 ft·lbf)
SA14Q–06
–
SUSPENSION AND AXLE
FRONT DIFFERENTIAL CARRIER
SA–59
3055
INSTALLATION
1.
INSTALL DIFFERENTIAL MOUNTING CUSHIONS
(a)
Install the 2 front mounting cushions with the 5 bolts.
Torque: 157 N·m (1,600 kgf·cm, 116 ft·lbf)
(b)
Install the rear mounting cushion with the 2 bolts.
Torque: 108 N·m (1,100 kgf·cm, 80 ft·lbf)
2.
INSTALL FRONT DIFFERENTIAL CARRIER
(a)
Jack up the front differential.
(b)
Install the 2 front mounting bolts.
Torque: 137 N·m (1,400 kgf·cm, 101 ft·lbf)
(c)
Using a hexagon (12 mm) wrench, install the rear mounting nut.
Torque: 87 N·m (890 kgf·cm, 64 ft·lbf)
(d)
Remove the jack.
3.
INSTALL TUBE WITH WIRE HARNESS ASSEMBLY
(a)
Install the tube with wire harness assembly with the bolt.
Torque: 13 N·m (130 kgf·cm, 9 ft·lbf)
(b)
Connect the actuator connector, vacuum hose and breather hose.
4.
CONNECT FRONT PROPELLER SHAFT (See page
)
5.
INSTALL DRIVE SHAFTS (See page
6.
FILL DIFFERENTIAL WITH HYPOID GEAR OIL (See page
)
SA23P–03
F16856
4WD Control ECU
2WD/4HI and 4LO Switch
4WD and Center Diff. Lock
Indicator Light
(Combination Meter)
Transfer 4WD
Position Switch
Transfer L4 Position Switch
A.D.D. Actuator
Actuator Connector
SA–60
–
SUSPENSION AND AXLE
A.D.D. CONTROL SYSTEM
3056
A.D.D. CONTROL SYSTEM
LOCATION
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