Toyota Sequoia (2005). Manual — part 936
I01389
Condition: Insufficient cooling
I01449
Condition: Does not cool (Cools from time to time in some cases)
AC–6
–
AIR CONDITIONING
AIR CONDITIONING SYSTEM
3733
(4)
Poor circulation of refrigerant
Symptom seen in
refrigeration system
Probable cause
Diagnosis
Remedy
Pressure low on both low and
high pressure sides
Frost on tube from receiver to
unit
Refrigerant flow obstructed by dirt
in receiver
Receiver clogged
Replace receiver
(5)
Refrigerant does not circulate
Symptom seen in
refrigeration system
Probable cause
Diagnosis
Remedy
Vacuum indicated on low pres-
sure side, very low pressure indi-
cated on high pressure side
Frost or dew seen on piping on
both sides of receiver/ drier or ex-
pansion valve
Refrigerant flow obstructed by
moisture or dirt in refrigeration sys-
tem
Refrigerant flow obstructed by
gas leakage from expansion valve
Refrigerant does not circulate
(1) Check expansion valve
(2) Clean out dirt in expansion
valve by blowing with air
(3) Replace receiver
(4) Evacuate air and charge new
refrigerant to proper amount
(5) For gas leakage from expan-
sion valve, replace expansion
valve
I22614
Condition: Insufficient cooling
Single A/C:
Dual A/C:
I22614
Condition: Insufficient cooling
Single A/C:
Dual A/C:
NOTE: These indications
are shown when the refrig-
eration system has been
opened and the refrigerant
has been charged without
vacuum purging.
–
AIR CONDITIONING
AIR CONDITIONING SYSTEM
AC–7
3734
(6)
Refrigerant overcharged or insufficient cooling of
condenser
Symptom seen in
refrigeration system
Probable cause
Diagnosis
Remedy
Pressure too high on both low
and high pressure sides
No air bubbles seen through the
sight glass even when the engine
rpm is lowered
Unable to develop sufficient per-
formance due to excessive refrig-
erant
Insufficient cooling of condenser
Excessive refrigerant in
cycle
→
refrigerant overcharged
Condenser cooling
insufficient
→
condenser fins
clogged or cooling fan faulty
(1) Clean condenser
(2) Check cooling fan with fluid
coupling operation
(3) If (1) and (2) are in normal
state, check amount of refrigerant
and charge proper amount of re-
frigerant
(7)
Air present in refrigeration system
Symptom seen in
refrigeration system
Probable cause
Diagnosis
Remedy
Pressure too high on both low
and high pressure sides
The low pressure piping hot to
the touch
Bubbles seen in sight glass
Air in refrigeration system
Air present in refrigeration sys-
tem
Insufficient vacuum purging
(1) Check compressor oil to see if
it is dirty or insufficient
(2) Evacuate air and charge new
refrigerant
I22614
Condition: Insufficient cooling
Single A/C:
Dual A/C:
I22615
Condition: Does not cool
Single A/C:
Dual A/C:
AC–8
–
AIR CONDITIONING
AIR CONDITIONING SYSTEM
3735
(8)
Expansion valve malfunction
Symptom seen in
refrigeration system
Probable cause
Diagnosis
Remedy
Pressure too high on both low
and high pressure sides
Frost or large amount of dew on
piping on low pressure side
Trouble in expansion valve
Excessive refrigerant in low
pressure piping
Expansion valve opened too
wide
Check expansion valve
Replace if defective
(9)
Insufficient compressor compression
Symptom seen in
refrigeration system
Probable cause
Diagnosis
Remedy
Pressure too high on both low
and high pressure sides
Pressure too low on high pres-
sure side
Internal leak in compressor
Low compression
Leak from valve or broken sliding
parts
Repair or replace compressor
–
AIR CONDITIONING
AIR CONDITIONING SYSTEM
AC–9
3736
3.
INSPECT IDLE–UP SPEED
(a)
Warm up the engine.
(b)
Inspect idle–up speed when the following conditions are
established.
Warm up engine
Blower speed control switch at ”HI” position
A/C switch ON
Temperature control dial at ”COOL” position
Magnetic clutch condition
Idle–up speed
Magnetic clutch not engaged
700
±
50 rpm
Magnetic clutch engaged
780
±
50 rpm
If idle speed is not as specified, check the Idle control system.
4.
INSPECT FOR LEAKAGE OF REFRIGERANT
(a)
Perform under the following conditions:
Stop the engine.
Secure good ventilation (If not, the gas leak detec-
tor may react to volatile gases witch are not refriger-
ant, such as evaporated gasoline and exhaust gas.)
Repeat the test 2 or 3 times.
Make sure that there is some refrigerant remaining
in the refrigeration system.
When the compressor is OFF: approx. 392 to 588
kPa (4 to 6 kgf/ cm
2
, 57 to 85 psi)
(b)
Bring the gas leak detector close to the drain hose before
performing the test.
HINT:
After the blower motor stopped, leave the cooling unit for
more than 15 minutes.
Bring the gas leak detector sensor under the drain hose.
When bringing the gas leak detector close to the drain
hose, make sure that the gas leak detector does not react
to the volatile gases.
If such reaction is unavoidable, the vehicle must be lifted up.
(c)
If gas leak is not detected on the drain hose, remove the
blower motor linear controller from the cooling unit. Then
insert the gas leak detector sensor into the unit and per-
form the test.
(d)
Disconnect the connector and leave the pressure switch
for approx. 20 minutes. Then bring the gas leak detector
close to the pressure switch and perform the test.
(e)
Bring the gas leak detector close to the refrigerant lines
and perform the test.
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