Toyota Sequoia (2005). Manual — part 907
H16739
a – a
A
a
a
a
a
a
a
H04300
BO4421
H02865
Primer M
Primer M
Adhesive
BO–64
–
BODY
WINDSHIELD
3617
5.
INSTALL NEW DAMS
Install new dams with adhesive tape as shown in the illustration.
A: 7.0 mm (0.276 in.)
6.
POSITION GLASS
(a)
Place the glass in the correct position.
(b)
Check that all contacting parts of the glass rim are set per-
fectly even.
(c)
Place reference marks on the glass and body.
(d)
Remove the glass.
7.
CLEAN CONTACT SURFACE OF GLASS
Using a cleaner, clean the contact surface which is black–col-
ored area around the entire glass rim.
NOTICE:
Do not touch the glass face after cleaning it.
8.
COAT CONTACT SURFACE OF BODY WITH PRIMER
”M”
Using a brush, coat Primer M to the exposed part of body on the
vehicle side.
NOTICE:
Allow 3 minutes or more to dry the primer coated sur-
face.
Do not coat Primer M to the adhesive.
Do not keep any of the opened Primer M for later use.
H00471
Primer G
H00464
Adhesive
Dam
B
A
BO2821
–
BODY
WINDSHIELD
BO–65
3618
9.
COAT CONTACT SURFACE OF GLASS WITH PRIMER
”G”
(a)
Using a brush or sponge, coat the edge of the glass and
the contact surface with Primer G as shown in the illustra-
tion.
(b)
When the primer is coated wrongly to the area other than
the specified, wipe it off with a clean shop rag before the
primer dries.
NOTICE:
Allow 3 minutes or more to dry the primer coated sur-
face.
Do not keep any of the opened Primer G for later use.
10.
APPLY ADHESIVE
(a)
Cut off the tip of the cartridge nozzle.
Part No. 08850–00801 or equivalent
HINT:
After cutting off the tip, use all adhesive within the time de-
scribed in the table below.
Temperature
Tackfree time
35
°
C (95
°
F)
15 minutes
20
°
C (68
°
F)
100 minutes
5
°
C (41
°
F)
8 hours
(b)
Load the cartridge into the sealer gun.
(c)
Coat the glass with adhesive as shown in the illustration.
A: 12.0 mm (0.472 in.)
B: 8.0 mm (0.315 in.)
11.
INSTALL WINDSHIELD GLASS AND MOULDING
(a)
Install the glass, aligning the reference marks using a suc-
tion rubber.
HINT:
Check to see that the stoppers are attached to the body correct-
ly.
(b)
Lightly press the glass front surface for close contact.
H00679
H03003
H16709
H09483
C
A
B
C
BO–66
–
BODY
WINDSHIELD
3619
(c)
Correct insufficient or protruded adhesive agent using a
spatula.
HINT:
Apply the adhesive agent up to the windshield glass edge.
(d)
Install a new windshield outside upper moulding to the
windshield glass before the adhesive agent hardens.
HINT:
Install the moulding, aligning the center of moulding with the
center of body.
(e)
Remove any excessive adhesive agent before it hardens.
(f)
Hold the glass and moulding in place securely with a pro-
tective tape or equivalent until the adhesive hardens.
NOTICE:
Take care not to drive the vehicle during the time described
in the table below.
Temperature
Minimum time prior to driving the vehicle
35
°
C (95
°
F)
1.5 hours
20
°
C (68
°
F)
5 hours
5
°
C (41
°
F)
24 hours
12.
INSTALL WINDSHIELD OUTSIDE MOULDINGS
13.
INSPECT FOR LEAK AND REPAIR
NOTICE:
Contact a leak test after the hardening time has elapsed.
14.
INSTALL ROOF SIDE RAIL WEATHERSTRIP
Attach the upper edge of the weatherstrip to body flange. Tap
on the weatherstrip by hand.
15.
INSTALL COWL TOP VENTILATOR LOUVER
16.
INSTALL WIPER ARMS
(a)
Operate the wipers once and turn the wiper switch OFF.
(b)
Install the wiper arms and tighten the nuts by hand.
(c)
Adjust the installation positions of the wiper arms to posi-
tions shown in the illustration.
A: Approx. 25.4 mm (1.000 in.)
B: Approx. 40.0 mm (1.575 in.)
HINT:
When installing the wiper arms, make sure that the tips of the
blades are not beyond the ceramic edge as indicated ”C” part
in the illustration.
H18893
H18894
–
BODY
WINDSHIELD
BO–67
3620
(d)
Torque the 2 nuts.
Torque: 20 N·m (204 kgf·cm, 15 ft·lbf)
(e)
Install the 2 cap.
17.
w/ Electro chromic inner rear view mirror:
INSTALL INNER REAR VIEW MIRROR
(a)
Install the inner rear view mirror and torx screw.
Torque: 2.5 N·m (25 kgf·cm, 22 in.·lbf)
(b)
Connect the connector.
(c)
Install the mirror cover.
18.
w/o Electro chromic inner rear view mirror:
INSTALL INNER REAR VIEW MIRROR
Instll the inner rear view mirror and torx screw.
Torque: 2.5 N·m (25 kgf·cm, 22 in.·lbf)
19.
INSTALL ROOF CONSOLE BOX
20.
INSTALL SUN VISORS AND HOLDERS
21.
INSTALL FRONT PILLAR GARNISHES
22.
INSTALL FRONT DOOR OPENING TRIM WEATH-
ERSTRIPS
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