Toyota Tundra (2015 year). Manual — part 2655
(d) Using a vernier caliper, measure the slip ring diameter.
Standard diameter:
14.2 to 14.4 mm (0.559 to 0.567 in.)
Minimum diameter:
14.0 mm (0.551 in.)
If the diameter is less than the minimum, replace the generator
rotor assembly.
2. INSPECT GENERATOR BRUSH HOLDER ASSEMBLY
(a) Using a vernier caliper, measure the exposed brush length.
Standard exposed length:
10.5 mm (0.413 in.)
Minimum exposed length:
4.5 mm (0.177 in.)
If the exposed length is less than the minimum, replace the
generator brush holder assembly.
3. INSPECT GENERATOR DRIVE END FRAME BEARING
(a) When rotating the bearing, check that there is no abnormal noise
and that it rotates smoothly.
If necessary, replace the generator drive end frame bearing.
4. INSPECT GENERATOR ROTOR BEARING
(a) When rotating the bearing, check that there is no abnormal noise
and that it rotates smoothly.
If necessary, replace the generator rotor assembly.
1UR-FE CHARGING: GENERATOR: INSPECTION; 2015 MY Tundra [...
Last Modified: 9-16-2014
6.6 A
Doc ID: RM00000189003YX
Model Year: 2015
Model: Tundra
Prod Date Range: [08/2014 - ]
Title: 1UR-FE CHARGING: GENERATOR: DISASSEMBLY; 2015 MY Tundra [08/2014 - ]
DISASSEMBLY
1. REMOVE GENERATOR PULLEY
SST: 09820-63011
09820-06010
09820-06021
SST 1-A and B
09820-06010
SST 2
09820-06021
(a) Clamp the generator housing stay in a vise.
(b) Install SST 1-A to the pulley shaft.
(c) Install SST 1-B to SST 1-A.
(d) Hold SST 1-A with a torque wrench, and tighten SST 1-B clockwise to the specified torque.
Torque:
39 N·m {398 kgf·cm, 29ft·lbf}
NOTICE:
Check that SST is secured on the rotor shaft.
(e) Insert SST 2, and attach the pulley nut to SST 2.
1UR-FE CHARGING: GENERATOR: DISASSEMBLY; 2015 MY Tundra...
(f) To loosen the pulley nut, turn SST 1-A in the direction shown in
the illustration.
NOTICE:
To prevent damage to the rotor shaft, do not loosen the pulley
nut more than one-half turn.
(g) Remove SST 2 from the generator.
(h) Turn SST 1-B, and remove SST 1-A and B.
(i) Remove the pulley nut and pulley.
2. REMOVE GENERATOR REAR END COVER
(a) Place the generator on the pulley.
(b) Remove the 3 nuts and end cover.
(c) Remove the terminal insulator.
3. REMOVE GENERATOR BRUSH HOLDER ASSEMBLY
1UR-FE CHARGING: GENERATOR: DISASSEMBLY; 2015 MY Tundra...
(a) Remove the 2 screws and brush holder.
4. REMOVE GENERATOR COIL ASSEMBLY
(a) Remove the 4 bolts.
(b) Using SST, remove the coil assembly.
SST: 09950-40011
09951-04020
09952-04010
09953-04020
09954-04010
09955-04071
09957-04010
09958-04011
(c) Remove the generator washer.
5. REMOVE GENERATOR ROTOR ASSEMBLY
6. REMOVE GENERATOR DRIVE END FRAME BEARING
(a) Remove the 4 screws and retainer plate.
1UR-FE CHARGING: GENERATOR: DISASSEMBLY; 2015 MY Tundra...
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