Toyota Tundra (2015 year). Manual — part 1013
(1) Remove the retainer from the coupler as shown in the
illustration.
Text in Illustration
*1
Retainer
*a
Protective Tape
(2) Detach the claw and disconnect the solenoid coil
sub-assembly terminal.
(b) Remove the 3 nuts and solenoid coil sub-assembly.
NOTICE:
Be careful not to drop the solenoid coil sub-assembly.
9. REMOVE TRANSFER COVER TYPE T OIL SEAL
(a) Using a screwdriver, remove the transfer cover type T oil seal.
Text in Illustration
*a
Protective Tape
NOTICE:
Do not damage the rear transfer case.
HINT:
Tape the screwdriver tip before use.
10. REMOVE TRANSFER DRIVEN SPROCKET BEARING (REAR)
WF1AM TRANSFER: TRANSFER ASSEMBLY: DISASSEMBLY; 20...
(a) Using SST, remove the transfer driven sprocket bearing (rear).
SST: 09612-65014
09612-01040
Text in Illustration
*a
Hold
*b
Turn
11. REMOVE REAR TRANSFER OUTPUT SHAFT RADIAL BALL BEARING
(a) Using a screwdriver, remove the transfer output shaft rear shaft
snap ring.
Text in Illustration
*a
Protective Tape
HINT:
Tape the screwdriver tip before use.
(b) Remove the rear transfer output shaft radial ball bearing.
12. REMOVE SOLENOID COVER
(a) Remove the No. 1 transfer output shaft spacer and solenoid
cover.
Text in Illustration
*1
No. 1 Transfer Output Shaft Spacer
*2
Solenoid Cover
13. REMOVE TRANSFER SELECT RETURN SPRING
(a) Remove the transfer select return spring.
WF1AM TRANSFER: TRANSFER ASSEMBLY: DISASSEMBLY; 20...
14. REMOVE TRANSFER HIGH AND LOW SHIFT FORK SHAFT
(a) Remove the transfer high and low shift fork shaft.
15. REMOVE SOLENOID LOCK PLATE WITH NO. 2 TRANSFER GEAR SHIFT FORK
(a) Remove the solenoid lock plate together with the No. 2 transfer
gear shift fork.
Text in Illustration
*1
Solenoid Lock Plate
*2
No. 2 Transfer Gear Shift Fork
(b) Remove the No. 2 transfer gear shift fork from the solenoid lock plate.
16. REMOVE CONTROL SELECT SHAFT SUB-ASSEMBLY
Then remove the control select shaft sub-assembly.
Text in Illustration
*1
No. 1 Transfer Gear Shift Fork
*2
Control Select Shaft Sub-assembly
17. REMOVE TRANSFER DRIVE SPROCKET SUB-ASSEMBLY
WF1AM TRANSFER: TRANSFER ASSEMBLY: DISASSEMBLY; 20...
(a) Remove the transfer drive sprocket sub-assembly together with
the front transfer drive chain and transfer driven sprocket.
Text in Illustration
*1
Transfer Drive Sprocket Sub-assembly
*2
Front Transfer Drive Chain
*3
Transfer Driven Sprocket
NOTICE:
Do not drop the transfer drive sprocket sub-assembly, front
transfer drive chain and transfer driven sprocket.
(b) Remove the transfer drive sprocket sub-assembly and transfer driven sprocket from the front transfer
drive chain.
18. REMOVE TRANSFER OIL PUMP BODY SUB-ASSEMBLY
(a) Using a T25 ''TORX'' socket wrench, remove the bolt and the
transfer oil pump body sub-assembly together with the transfer
oil tube and transfer oil strainer sub-assembly.
Text in Illustration
*1
Transfer Oil Pump Body Sub-assembly
*2
Transfer Oil Tube
*3
Transfer Oil Strainer Sub-assembly
HINT:
The sleeve does not have to be removed.
The transfer oil strainer sub-assembly comes with the sleeve
installed.
(b) Remove the transfer oil tube from the transfer oil pump body sub-assembly.
(c) Remove the transfer oil strainer sub-assembly from the transfer oil tube.
19. REMOVE TRANSFER CASE MAGNET
(a) Remove the transfer case magnet.
20. REMOVE NO. 1 TRANSFER GEAR SHIFT FORK
WF1AM TRANSFER: TRANSFER ASSEMBLY: DISASSEMBLY; 20...
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