Toyota Tundra (2015 year). Manual — part 2602
3UR-FE FUEL: FUEL TANK: COMPONENTS; 2015 MY Tundra [08/...
Last Modified: 9-16-2014
6.6 A
Doc ID: RM000000YLT09XX
Model Year: 2015
Model: Tundra
Prod Date Range: [08/2014 - ]
Title: 3UR-FE FUEL: FUEL TANK: REMOVAL; 2015 MY Tundra [08/2014 - ]
REMOVAL
1. PRECAUTION
NOTICE:
After turning the ignition switch off, waiting time may be required before disconnecting the cable from
the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery
terminal notice before proceeding with work
.
2. DISCHARGE FUEL SYSTEM PRESSURE
3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
4. REMOVE FUEL TANK CAP
5. REMOVE NO. 1 FUEL TANK PROTECTOR SUB-ASSEMBLY (for Rough Road Area
Specification Vehicles)
(a) for 100 L (26.4 US gal) Fuel Tank:
(1) Remove the 2 bolts, 2 nuts and No. 1 fuel tank protector sub-assembly.
(b) for 144 L (38 US gal) Fuel Tank:
(1) Remove the 6 nuts and No. 1 fuel tank protector
sub-assembly.
6. DISCONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY
(a) for 100 L (26.4 US gal) Fuel Tank:
(1) Detach the lock claw by lifting up the cover as shown in
the illustration.
(2) Pinch and pull the main tube connector to disconnect the
connector from the pipe.
NOTICE:
Check for foreign matter in the pipe and around the
connector. Clean if necessary. Foreign matter may damage
the O-ring or cause leaks in the seal between the pipe and
connector.
Do not use any tools to separate the pipe and connector.
Do not forcefully bend or twist the nylon tube.
Check for foreign matter on the pipe seal surface. Clean if
necessary.
Put the pipe and connector ends in plastic bags to prevent
damage and foreign matter contamination.
If the pipe and connector are stuck together, pinch the
connector between your fingers and turn it carefully to
disconnect it.
3UR-FE FUEL: FUEL TANK: REMOVAL; 2015 MY Tundra [08/2014 - ...
(b) for 144 L (38 US gal) Fuel Tank:
(2) Pull the main tube connector to disconnect the connector
from the pipe.
NOTICE:
Check for foreign matter in the pipe and around the
connector. Clean if necessary. Foreign matter may damage
the O-ring or cause leaks in the seal between the pipe and
connector.
Do not use any tools to separate the pipe and connector.
Do not forcefully bend or twist the nylon tube.
Check for foreign matter on the pipe seal surface. Clean if
necessary.
Put the pipe and connector ends in plastic bags to prevent
damage and foreign matter contamination.
If the pipe and connector are stuck together, pinch the
connector between your fingers and turn it carefully to
disconnect it.
7. DISCONNECT FUEL TANK RETURN TUBE
(a) for 100 L (26.4 US gal) Fuel Tank:
(1) Detach the lock claw by lifting up the cover as shown in
the illustration.
(2) Pinch and pull the return tube connector to disconnect the
connector from the pipe.
NOTICE:
Check for foreign matter in the pipe and around the
connector. Clean if necessary. Foreign matter may damage
the O-ring or cause leaks in the seal between the pipe and
connector.
Do not use any tools to separate the pipe and connector.
Do not forcefully bend or twist the nylon tube.
Check for foreign matter on the pipe seal surface. Clean if
necessary.
Put the pipe and connector ends in plastic bags to prevent
damage and foreign matter contamination.
If the pipe and connector are stuck together, pinch the
connector between your fingers and turn it carefully to
disconnect it.
(b) for 144 L (38 US gal) Fuel Tank:
(2) Pull the return tube connector to disconnect the connector
from the pipe.
NOTICE:
Check for foreign matter in the pipe and around the
connector. Clean if necessary. Foreign matter may damage
the O-ring or cause leaks in the seal between the pipe and
connector.
Do not use any tools to separate the pipe and connector.
Do not forcefully bend or twist the nylon tube.
Check for foreign matter on the pipe seal surface. Clean if
3UR-FE FUEL: FUEL TANK: REMOVAL; 2015 MY Tundra [08/2014 - ...
necessary.
Put the pipe and connector ends in plastic bags to prevent
damage and foreign matter contamination.
If the pipe and connector are stuck together, pinch the
connector between your fingers and turn it carefully to
disconnect it.
8. DISCONNECT VENT LINE HOSE
(a) Pull up the retainer and disconnect the vent line hose.
NOTICE:
Do not use any tools in this procedure.
Check for any dirt and foreign matter contamination in the
valve and around the connector. Clean if necessary. Foreign
matter may damage the O-rings or cause leaks in the seal
between the valve and connector.
9. DISCONNECT WIRE HARNESS
(a) Detach the harness clamp from the fuel tank assembly.
10. DISCONNECT FUEL TANK TO FILLER PIPE HOSE
(a) Detach the lock claw by lifting up the cover as shown in the
illustration.
(b) Disconnect the fuel tank breather tube from the inlet fuel tank pipe sub-assembly.
(c) Disconnect the fuel tank to filler pipe hose from the inlet fuel tank pipe sub-assembly.
(d) Detach the filler pipe hose and fuel tank breather tube from the No. 1 breather tube clamp.
3UR-FE FUEL: FUEL TANK: REMOVAL; 2015 MY Tundra [08/2014 - ...
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