Toyota Tundra (2015 year). Manual — part 190
Last Modified: 9-16-2014
6.6 A
Doc ID: RM000001JN900LX
Model Year: 2015
Model: Tundra
Prod Date Range: [08/2014 - ]
Title: BRAKE: BRAKE BOOSTER: INSTALLATION; 2015 MY Tundra [08/2014 - ]
INSTALLATION
1. INSTALL BRAKE VACUUM CHECK VALVE ASSEMBLY
2. INSTALL BRAKE BOOSTER ASSEMBLY
(a) Install the clevis.
(b) Install a new brake booster gasket to the brake booster.
(c) Install the brake booster with the 4 nuts.
Torque:
15 N·m {155 kgf·cm, 11ft·lbf}
3. INSTALL PUSH ROD PIN
4. INSTALL LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY
(a) Install the lower No. 1 instrument panel airbag assembly
.
5. CONNECT BRAKE BOOSTER CONNECTOR
(a) Connect the 2 brake booster connectors to the brake booster.
6. CONNECT VACUUM HOSE ASSEMBLY
(a) Connect the vacuum hose onto the check valve.
NOTICE:
Do not use lubricant when installing a vacuum hose on the brake booster and check valve sides.
7. INSTALL BRAKE MASTER CYLINDER SUB-ASSEMBLY
(a) Install the brake master cylinder
.
8. CHECK AND ADJUST BRAKE PEDAL
(a) Check and adjust brake pedal
.
9. CHECK BRAKE BOOSTER
10. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
11. BLEED BRAKE SYSTEM
BRAKE: BRAKE BOOSTER: INSTALLATION; 2015 MY Tundra [08/...
Last Modified: 9-16-2014
6.6 G
Doc ID: RM000001JEW01NX
Model Year: 2015
Model: Tundra
Prod Date Range: [08/2014 - ]
Title: BRAKE: BRAKE FLUID: ON-VEHICLE INSPECTION; 2015 MY Tundra [08/2014 - ]
ON-VEHICLE INSPECTION
1. CHECK BRAKE FLUID LEVEL IN RESERVOIR
(a) Check the fluid level and add fluid if necessary.
Fluid:
SAE J1703 or FMVSS No. 116 DOT3
HINT:
The brake fluid level must always be adjust to the MAX line.
BRAKE: BRAKE FLUID: ON-VEHICLE INSPECTION; 2015 MY Tu...
Last Modified: 9-16-2014
6.6 A
Doc ID: RM000002MCW02PX
Model Year: 2015
Model: Tundra
Prod Date Range: [08/2014 - ]
Title: BRAKE: BRAKE FLUID: REPLACEMENT; 2015 MY Tundra [08/2014 - ]
REPLACEMENT
NOTICE:
Perform fluid replacement with the parking brake applied.
Perform fluid replacement while maintaining the brake fluid level between the MIN/MAX level on the brake
fluid reservoir.
Do not allow brake fluid to contact the vehicle's paint surfaces. If contact occurs, clean it off immediately.
Add fluid to the brake fluid reservoir as necessary so that the fluid does not decrease below the MIN level.
1. REPLACE BRAKE FLUID
(a) Replace the brake fluid.
(1) Remove the brake master cylinder reservoir filler cap assembly.
(2) Add brake fluid into the reservoir between MAX and MIN level on the brake fluid reservoir.
Brake fluid:
SAE J1703 or FMVSS No. 116 DOT3
(5) When fluid stops coming out, tighten the bleeder plug, and then release the brake pedal.*2
(6) Repeat *1 and *2 until all the air in the brake fluid is completely bled out and the new brake fluid
comes out.
(7) Tighten the bleeder plug completely.
Torque:
11 N·m {110 kgf·cm, 8ft·lbf}
(8) Replace the brake fluid from the front disc brake cylinder LH using the same procedure as for RH.
(11) When fluid stops coming out, tighten the bleeder plug, and then release the brake pedal.*2
(12) Repeat *1 and *2 until all the air in the brake fluid is completely bled out and the new brake fluid
comes out.
(13) Tighten the bleeder plug completely.
Torque:
11 N·m {110 kgf·cm, 8ft·lbf}
(14) Replace the brake fluid from the rear disc brake cylinder LH using the same procedure as for RH.
(b) Check and bleed brake system.
(1) If the following malfunction symptoms occur, air may have entered the brake fluid line. Perform the
following air bleed procedures.
Low pedal or spongy pedal.
Brake pedal is depressed firmly but braking is insufficient.
(c) Inspect for the brake fluid leak.
BRAKE: BRAKE FLUID: REPLACEMENT; 2015 MY Tundra [08/2014...
(d) Check and adjust brake fluid level in reservoir
.
BRAKE: BRAKE FLUID: REPLACEMENT; 2015 MY Tundra [08/2014...
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