Toyota FJ Cruiser (GSJ 10, 15 series). Instruction — part 415

MT–6

RA61F MANUAL TRANSMISSION – MANUAL TRANSMISSION ASSEMBLY

MT

STARTER ASSEMBLY

ACCUMULATOR TO
FLEXIBLE HOSE TUBE

CLUTCH ACCUMULATOR ASSEMBLY

CLUTCH RELEASE
CYLINDER ASSEMBLY

FLYWHEEL HOUSING SIDE COVER

MANIFOLD STAY

MANUAL TRANSMISSION CASE
COVER SUB-ASSEMBLY

NO. 1 CLUTCH HOUSING COVER

NO. 2 MANIFOLD STAY

N*m (kgf*cm, ft*lbf) :Specified torque

12 (117, 8.5)

19 (194, 14)

37 (380, 28)

12 (120, 8.7)

72 (730, 53)

40 (408, 30)

12 (120, 8.7)

12 (120, 8.7)

15 (153, 11)

40 (408, 30)

39 (398, 29)

12 (120, 8.7)

x3

x3

x2

x2

x3

x4

x5

x3

CLIP

12 (117, 8.5)

x2

x2

Non-reusable part

15 (153, 11)

15 (153, 11)

15 (153, 11)

C133796E01

RA61F MANUAL TRANSMISSION – MANUAL TRANSMISSION ASSEMBLY

MT–7

MT

TRANSFER ASSEMBLY

N*m (kgf*cm, ft*lbf) :Specified torque

24 (245, 18)

x5

24 (245, 18)

x3

C133793E01

MT–8

RA61F MANUAL TRANSMISSION – MANUAL TRANSMISSION ASSEMBLY

MT

REMOVAL

1.

DISCONNECT CABLE FROM NEGATIVE BATTERY
TERMINAL

2.

REMOVE PARKING BRAKE HOLE COVER SUB-
ASSEMBLY (See page

IP-11

)

3.

REMOVE CONSOLE UPPER REAR PANEL SUB-
ASSEMBLY (See page

IP-12

)

4.

REMOVE FRONT CONSOLE BOX (See page

IP-12

)

5.

REMOVE SHIFT LEVER KNOB SUB-ASSEMBLY (for
Transfer)

6.

REMOVE SHIFT LEVER KNOB SUB-ASSEMBLY (for
Manual Transmission)

7.

REMOVE SHIFT LEVER BOOT ASSEMBLY
(a) Remove the 4 screws and 2 clips, then remove the

shift lever boot.

8.

REMOVE TRANSFER HIGH AND LOW SHIFT LEVER
ASSEMBLY
(a) Using needle-nose pliers, remove the snap ring and

pull out the shift lever from the shift lever retainer.

9.

REMOVE FLOOR SHIFT SHIFT LEVER ASSEMBLY
(a) Separate the shift lever cap boot from the manual

transmission.

C135788

Front

Tip of Shift Lever

Select Return Spring

C113710E04

F051062

RA61F MANUAL TRANSMISSION – MANUAL TRANSMISSION ASSEMBLY

MT–9

MT

(b) Cover the shift lever cap with a cloth.
(c) Pressing down on the shift lever cap, turn it

counterclockwise to remove the shift lever.

(d) Pull out the shift lever.

10. DRAIN MANUAL TRANSMISSION OIL

(a) Remove the drain plug and gasket and then drain

the manual transmission oil.

(b) Install a new gasket and drain plug.

Torque: 37 N*m (377 kgf*cm, 27 ft.*lbf)

11. REMOVE NO. 2 FRONT EXHAUST PIPE ASSEMBLY

(See page

EX-4

)

12. REMOVE FRONT EXHAUST PIPE ASSEMBLY (See

page

EX-4

)

13. REMOVE PROPELLER SHAFT HEAT INSULATOR

(a) Remove the 2 bolts and remove the propeller shaft

heat insulator.

14. REMOVE FRONT PROPELLER SHAFT ASSEMBLY

(See page

PR-2

)

15. REMOVE PROPELLER SHAFT ASSEMBLY (See page

PR-9

)

16. REMOVE NO. 2 MANIFOLD STAY

(a) Remove the 3 bolts and remove the No. 2 manifold

stay.

17. REMOVE MANIFOLD STAY

(a) Remove the 3 bolts and remove the manifold stay.

18. REMOVE STARTER ASSEMBLY (See page

ST-7

)

Down

Counterclockwise

Cloth

F051209E01

C133778

F051648

F051649