Toyota FJ Cruiser (GSJ 10, 15 series). Instruction — part 466
SS–2
SERVICE SPECIFICATIONS – STANDARD BOLT
SS
SPECIFIED TORQUE FOR STANDARD
BOLTS
Class
Diameter
(mm)
Pitch
(mm)
Specified torque
Hexagon head bolt
Hexagon flange bolt
N*m
kgf*cm
ft.*lbf
N*m
kgf*cm
ft.*lbf
4T
6
1
5
55
48 in.*lbf
6
60
52 in.*lbf
8
1.25
12.5
130
9
14
145
10
10
1.25
26
260
19
29
290
21
12
1.25
47
480
35
53
540
39
14
1.5
74
760
55
84
850
61
16
1.5
115
1,150
83
-
-
-
5T
6
1
6.5
65
56 in.*lbf
7.5
75
65 in.*lbf
8
1.25
15.5
160
12
17.5
175
13
10
1.25
32
330
24
36
360
26
12
1.25
59
600
43
65
670
48
14
1.5
91
930
67
100
1,050
76
16
1.5
140
1,400
101
-
-
-
6T
6
1
8
80
69 in.*lbf
9
90
78 in.*lbf
8
1.25
19
195
14
21
210
15
10
1.25
39
400
29
44
440
32
12
1.25
71
730
53
80
810
59
14
1.5
110
1,100
80
125
1,250
90
16
1.5
170
1,750
127
-
-
-
7T
6
1
10.5
110
8
12
120
9
8
1.25
25
260
19
28
290
21
10
1.25
52
530
38
58
590
43
12
1.25
95
970
70
105
1,050
76
14
1.5
145
1,500
108
165
1,700
123
16
1.5
230
2,300
166
-
-
-
8T
8
1.25
29
300
22
33
330
24
10
1.25
61
620
45
68
690
50
12
1.25
110
1,100
80
120
1,250
90
9T
8
1.25
34
340
25
37
380
27
10
1.25
70
710
51
78
790
57
12
1.25
125
1,300
94
140
1,450
105
10T
8
1.25
38
390
28
42
430
31
10
1.25
78
800
58
88
890
64
12
1.25
140
1,450
105
155
1,600
116
11T
8
1.25
42
430
31
47
480
35
10
1.25
87
890
64
97
990
72
12
1.25
155
1,600
116
175
1,800
130
SERVICE SPECIFICATIONS – STANDARD BOLT
SS–3
SS
HOW TO DETERMINE NUT STRENGTH
Nut Type
HINT:
•
*: Nut with 1 or more marks on one side surface of the nut.
•
Use the nut with the same number of the nut strength
classification or greater than the bolt strength classification
number when tightening parts with a bolt and nut.
Example:
•
Bolt = 4T
•
Nut = 4N or more
Present Standard Hexagon Nut
Old Standard Hexagon Nut
Class
Cold Forging Nut
Cutting Processed Nut
No Mark
4N
No Mark (w/ Washer)
No Mark (w/ Washer)
No Mark
5N (4T)
6N
7N (5T)
8N
No Mark
10N (7T)
11N
12N
SS–4
SERVICE SPECIFICATIONS – 1GR-FE ENGINE CONTROL SYSTEM
SS
1GR-FE ENGINE CONTROL
SYSTEM
SERVICE DATA
Camshaft timing oil control valve assembly
OCV OFF
Standard
Normal engine speed
OCV ON
Rough idle or engine stalled
Throttle body
Throttle
POS value
Standard
60 % or more
Resistance
1 (M-) - 2
(M+)
Standard
0.3 to 100
Ω at 20°C (68°F)
Accelerator pedal position sensor (ACCEL
POS#1)
Voltage
Accelerator
pedal
released
Standard
0.5 to 1.1 V
Accelerator
pedal
depress
2.5 to 4.5 V
Accelerator pedal position sensor (ACCEL
POS#2)
Voltage
Accelerator
pedal
released
Standard
1.2 to 2.0 V
Accelerator
pedal
depress
3.4 to 5.0 V
Camshaft timing oil control valve assembly
Resistance
1 (+B) - 2
(GND)
Standard
6.9 to 7.9
Ω at 20°C (68°F)
Mass air flow meter
Standard
0.72 g/sec
Engine coolant temperature sensor
Resistance
1 (E2) - 2
(THW)
Standard
2.32 to 2.59 k
Ω at 20°C (68°F)
0.310 to 0.326 k
Ω at 80°C (176°F)
Knock sensor
Resistance
1 (Ground) - 2 (Out put)
120 to 180 k
Ω at 20°C (68°F)
Circuit opening relay
Resistance
3 - 5
Standard
10 k
Ω or higher
Below 1
Ω
1 - 2
Below 1
Ω (Apply battery voltage to terminals 1
and 2)
EFI relay
Resistance
3 - 5
Standard
10 k
Ω or higher
Below 1
Ω (Apply battery voltage to terminals 1
and 2)
Crankshaft position sensor
Resistance
1 - 2
Standard
1,850 to 2,450
Ω at 20°C (68°F)
Fuel pump relay
Resistance
1 - 2
Standard
Below 1
Ω
3 - 4
Below 1
Ω
3 - 5
10 k
Ω or higher
3 - 4
10 k
Ω or higher (Battery voltage applied to terminal
1 and 2)
3 - 5
Below 1
Ω (Battery voltage applied to terminal 1
and 2)
SERVICE SPECIFICATIONS – 1GR-FE ENGINE CONTROL SYSTEM
SS–5
SS
TORQUE SPECIFICATIONS
Part Tightened
N*m
kgf*cm
ft.*lbf
Throttle with motor body assembly x Intake air surge tank
11
112
9
Air cleaner assembly x Cylinder head cover sub-assembly
8.0
82
71 in.*lbf
Air cleaner assembly x Intake air surge tank
8.0
82
71 in.*lbf
V-bank cover x Air cleaner assembly
7.5
76
66 in.*lbf
V-bank cover x Intake air surge tank
7.5
76
66 in.*lbf
Knock sensor x Cylinder block sub-assembly
20
204
15
Water outlet pipe No. 1 x Cylinder block sub-assembly
9.0
92
80 in.*lbf
Camshaft timing oil control valve x Cylinder head
9.0
92
80 in.*lbf
E.F.I. engine coolant temperature sensor x Cylinder block
20
204
15
Manifold stay x Exhaust manifold
40
408
30
Manifold stay x Transmission
40
408
30
Cool air inlet No. 1 x Body
12
122
9.0
ECM bracket x ECM
3
32
28 in.*lbf
ECM bracket No. 2 x ECM
3
32
28 in.*lbf
ECM x Body
13
133
10
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