Toyota FJ Cruiser (GSJ 10, 15 series). Instruction — part 429

MT–62

RA61F MANUAL TRANSMISSION – COUNTER GEAR AND REVERSE IDLER GEAR

MT

BALL

NO. 1 SYNCHROMESH
SHIFTING KEY

NO. 1 SYNCHROMESH
SHIFTING KEY SPRING

SNAP RING

COUNTER GEAR

Non-reusable part

2ND GEAR NEEDLE
ROLLER BEARING

COUNTER SHAFT
2ND SPEED GEAR

RADIAL BALL BEARING
INNER RACE

NO. 1 SYNCHRONIZER
RING SET (FOR 2ND GEAR)

NO. 1 TRANSMISSION CLUTCH HUB

NO. 1 TRANSMISSION
HUB SLEEVE

SNAP RING

C114071E04

RA61F MANUAL TRANSMISSION – COUNTER GEAR AND REVERSE IDLER GEAR

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DISASSEMBLY

1.

INSPECT REVERSE GEAR THRUST CLEARANCE
(a) Using a feeler gauge, measure the reverse gear

thrust clearance.
Standard clearance:

0.125 to 0.375 mm (0.0049 to 0.0148 in.)

If the clearance is outside the specification, replace
the defective gear, spline piece or bearing race.

2.

INSPECT 1ST GEAR THRUST CLEARANCE
(a) Using a dial indicator, measure the 1st gear thrust

clearance.
Standard clearance:

0.10 to 0.43 mm (0.0039 to 0.0169 in.)

If the clearance is outside the specification, replace
the defective gear, clutch hub, spline piece or
counter gear.

3.

INSPECT 2ND GEAR THRUST CLEARANCE
(a) Using a dial indicator, measure the 2nd gear thrust

clearance.
Standard clearance:

0.10 to 0.43 mm (0.0039 to 0.0169 in.)

If the clearance is outside the specification, replace
the defective gear, clutch hub or counter gear.

4.

INSPECT REVERSE GEAR RADIAL CLEARANCE
(a) Using a dial indicator, measure the reverse gear

radial clearance.
Standard clearance:

0.015 to 0.065 mm (0.0006 to 0.0026 in.)

If the clearance is outside the specification, replace
the reverse gear needle roller bearing or shaft.

5.

INSPECT 1ST GEAR RADIAL CLEARANCE
(a) Using a dial indicator, measure the 1st gear radial

clearance.
Standard clearance:

0.015 to 0.067 mm (0.0006 to 0.0026 in.)

If the clearance is outside the specification, replace
the 1st gear needle roller bearing or shaft.

F051532E01

F051533E01

F051534E01

F051535E01

F051536E01

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RA61F MANUAL TRANSMISSION – COUNTER GEAR AND REVERSE IDLER GEAR

MT

6.

INSPECT 2ND GEAR RADIAL CLEARANCE
(a) Using a dial indicator, measure the 2nd gear radial

clearance.
Standard clearance:

0.015 to 0.067 mm (0.0006 to 0.0026 in.)

If the clearance is outside the specification, replace
the 2nd gear needle roller bearing or shaft.

7.

REMOVE COUNTER GEAR FRONT BEARING SNAP
RING NO.1
(a) Using a snap ring expander, remove the snap ring

from the counter gear.

8.

REMOVE COUNTER GEAR FRONT BEARING OR
ROLLER
(a) Using SST and a press, remove the counter gear

front bearing or roller from the counter gear.
SST

09950-00020, 09950-70010 (09951-07100),
09950-60010 (09951-00320)

9.

REMOVE REVERSE GEAR BEARING RACE INNER
(a) Remove the reverse gear bearing race inner from

the counter gear.

10. REMOVE COUNTERSHAFT REVERSE GEAR

(a) Remove the countershaft reverse gear from the

counter gear.

(b) Remove the hub sleeve, 2 shifting keys and key

spring from the countershaft reverse gear.

F051537E01

D033690E01

SST

F051539E01

F051540E01

F051541E01

RA61F MANUAL TRANSMISSION – COUNTER GEAR AND REVERSE IDLER GEAR

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11. REMOVE REVERSE GEAR NEEDLE ROLLER

BEARING
(a) Remove the reverse gear needle roller bearing from

the counter gear.

12. REMOVE NO. 4 SYNCHRONIZER RING

(a) Remove the No. 4 synchronizer ring from the

counter gear.

13. REMOVE BALL

(a) Remove the ball from the counter gear.

14. REMOVE COUNTERSHAFT GEAR 1ST SPEED

(a) Using a press, remove the countershaft gear 1st

speed together with the reverse gear spline piece
from the counter gear.
SST

09950-00020

15. REMOVE 1ST GEAR NEEDLE ROLLER BEARING

(a) Remove the 1st gear needle roller bearing from the

counter gear.

F051542E01

F051543E01

F051544E01

SST

F051630E01

F051546E01