Toyota FJ Cruiser (GSJ 10, 15 series). Instruction — part 187
1GR-FE ENGINE MECHANICAL – ENGINE UNIT
EM–179
EM
(4) Using several steps, uniformly tighten the 16
bearing cap bolts in the sequence shown in the
illustration.
Torque: 10 mm (0.39 in.) head
9.0 N*m (92 kgf*cm, 80 in.*lbf)
12 mm (0.47 in.) head
24 N*m (245 kgf*cm, 18 ft.*lbf)
(5) Using a wrench, turn the camshafts clockwise
until each camshaft knock pin comes to a
position 90
° to the cylinder head.
(d) Install the camshafts of bank 2.
(1) Place the 2 camshafts on the cylinder head LH
with the No.1 cam lobes facing as shown the
illustration.
(2) Install the 8 bearing caps in the correct
locations as shown.
(3) Apply a light coat of engine oil to the threads
and under the heads of the bearing cap bolts.
(4) Using several steps, uniformly tighten the 16
bearing cap bolts in the sequence shown in the
illustration.
Torque: 10 mm (0.39 in.) head
9.0 N*m (92 kgf*cm, 80 in.*lbf)
12 mm (0.47 in.) head
24 N*m (245 kgf*cm, 18 ft.*lbf)
1
2
3
4
6
7
8
5
9
10
11
12
14
15
13
16
Bank 1:
A072967E13
90 °
Bank 1:
90 °
A076283E07
Bank 2:
A126365E01
Bank 2:
A076285E05
3
6
4
7
9
8
5
2
1
10
11
12
13
14
15
16
Bank 2:
A072968E12
EM–180
1GR-FE ENGINE MECHANICAL – ENGINE UNIT
EM
25. INSTALL NO. 2 CHAIN TENSIONER ASSEMBLY
(a) While pushing in the tensioner, insert a pin of
φ 1.0
mm (0.039 in.) into the hole to fix it.
(b) Install chain tensioner No. 2 with the bolt.
Torque: 19 N*m (194 kgf*cm, 14 ft.*lbf)
26. INSTALL CAMSHAFT TIMING GEARS AND NO. 2
CHAIN (for Bank 1)
(a) Align the yellow mark links with the timing marks (1
dot mark) of camshaft timing gears as shown in the
illustration.
(b) Align the timing marks on the camshaft timing gears
with the timing marks on the bearing caps, and
install the camshaft timing gears with the chain onto
the bank 1 camshafts.
(c) Temporarily install the 2 camshaft timing gear bolts.
NOTICE:
Do not push the camshaft timing gear assembly
onto the camshaft forcibly when installing it.
(d) Hold the hexagonal portion of the camshaft with a
wrench, and tighten the 2 bolts.
Torque: 100 N*m (1,020 kgf*cm, 74 ft.*lbf)
(e) Remove the pin from chain tensioner No. 2.
Push
A076286E01
A072962E01
Mark Links
Timing Marks
A076287E03
Timing Marks
Timing Marks
G036841E02
Hold
Tighten
G036834E03
1GR-FE ENGINE MECHANICAL – ENGINE UNIT
EM–181
EM
27. INSTALL NO. 3 CHAIN TENSIONER ASSEMBLY
(a) While pushing in the tensioner, insert a pin of
φ 1.0
mm (0.039 in.) into the hole to hold it.
(b) Install chain tensioner No. 3 with the bolt.
Torque: 19 N*m (194 kgf*cm, 14 ft.*lbf)
28. INSTALL CAMSHAFT TIMING GEARS AND NO. 2
CHAIN (for Bank 2)
(a) Align the yellow mark links with the timing marks (1
dot mark and 2 dot marks) on the camshaft timing
gears as shown in the illustration.
(b) Align the timing marks on the camshaft timing gears
with the timing marks on the bearing caps, and
install the camshaft timing gears with the chain onto
the bank 2 camshafts.
(c) Temporarily install the 2 camshaft timing gear bolts.
NOTICE:
Do not push the camshaft timing gear assembly
onto the camshaft forcibly when installing it.
(d) Hold the hexagonal portion of the camshaft with a
wrench, and tighten the 2 bolts.
Torque: 100 N*m (1,020 kgf*cm, 74 ft.*lbf)
(e) Remove the pin from chain tensioner No. 3.
Push
A076289E01
A072965E01
Mark Links
Timing Marks
A076290E03
Timing Marks
Timing Marks
G036852E02
Tighten
Hold
G036836E02
EM–182
1GR-FE ENGINE MECHANICAL – ENGINE UNIT
EM
29. INSTALL NO. 1 CHAIN VIBRATION DAMPER
(a) Install chain vibration damper No. 1 with the 2 bolts.
Torque: 19 N*m (194 kgf*cm, 14 ft.*lbf)
30. INSTALL CRANKSHAFT TIMING GEAR OR
SPROCKET
(a) Align the timing gear set key with the key groove of
the timing gear.
(b) Install the timing gear onto the crankshaft with the
gear side facing inward.
31. INSTALL CHAIN TENSIONER SLIPPER
32. INSTALL NO. 1 CHAIN TENSIONER ASSEMBLY
(a) While turning the stopper plate of the tensioner
clockwise, push in the plunger of the tensioner as
shown in the illustration.
(b) While turning the stopper plate of the tensioner
counterclockwise, insert a bar of
φ 3.5 mm (0.138
in.) into the holes in the stopper plate and tensioner
to fix the stopper plate.
(c) Install the chain tensioner with the 2 bolts.
Torque: 10 N*m (102 kgf*cm, 7.4 ft.*lbf)
33. INSTALL CHAIN SUB-ASSEMBLY
(a) Set the No. 1 cylinder to TDC/ compression.
(1) Align the timing marks of the camshaft timing
gears and bearing caps.
A076292E01
Inward
A076293E01
Stopper Plate
Stopper Plate
Push
A076294E02
RH Bank:
LH Bank:
Timing Marks
Timing Marks
Timing Marks
G036843E03
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