Toyota FJ Cruiser (GSJ 10, 15 series). Instruction — part 314

LU–18

1GR-FE LUBRICATION – OIL PUMP

LU

(e) Align the key way of the oil pump drive rotor with the

rectangular portion of the crankshaft timing gear,
and slide the timing chain cover into place.

(f)

Install the timing chain cover with the 24 bolts and 2
nuts. Tighten the bolts and nuts uniformly in several
steps.
Torque: 23 N*m (235 kgf*cm, 17 ft.*lbf)
NOTICE:
Pay attention not to wrap the chain and slipper
over the timing chain cover seal line.
Each bolt length is as follows

3.

INSTALL OIL FILTER BRACKET SUB-ASSEMBLY
(a) Install a new gasket and oil filter bracket with the 3

bolts and 2 nuts.
Torque: 19 N*m (194 kgf*cm, 14 ft.*lbf)

4.

INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY
LH (See page

EM-57

)

5.

INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY
(See page

EM-58

)

6.

INSTALL WATER INLET (See page

CO-9

)

7.

INSTALL VVT SENSOR (See page

ES-417

)

8.

INSTALL CAMSHAFT TIMING OIL CONTROL VALVE
ASSEMBLY (See page

ES-415

)

9.

INSTALL IGNITION COIL ASSEMBLY (See page

IG-8

)

10. INSTALL INTAKE AIR SURGE TANK (See page

FU-

17

)

11. INSTALL NO. 2 SURGE TANK STAY (See page

FU-19

)

12. INSTALL NO. 1 SURGE TANK STAY (See page

FU-19

)

13. INSTALL OIL BAFFLE PLATE (See page

FU-19

)

14. INSTALL THROTTLE BODY BRACKET (See page

FU-

19

)

15. INSTALL AIR CLEANER ASSEMBLY (See page

ES-

431

)

16. INSTALL OIL PAN SUB-ASSEMBLY (See page

EM-30

)

17. INSTALL OIL STRAINER SUB-ASSEMBLY (See page

EM-31

)

A076304E02

Y

A

B

B

B

B

B

B

B

B

B

B

B

B

B

B

A

A

A

A

A

A

Nut

Nut

A

A

B

A126429E01

Bolt

Length

A

25 mm (0.98 in.)

B

55 mm (2.17 in.)

A120414

1GR-FE LUBRICATION – OIL PUMP

LU–19

LU

18. INSTALL NO. 2 OIL PAN SUB-ASSEMBLY (See page

EM-31

)

19. INSTALL CRANKSHAFT PULLEY (See page

EM-32

)

20. INSTALL NO. 1 IDLER PULLEY SUB-ASSEMBLY (See

page

EM-32

)

21. INSTALL NO. 2 IDLER PULLEY DUB-ASSEMBLY (See

page

EM-33

)

22. INSTALL VANE PUMP ASSEMBLY (See page

EM-33

)

23. INSTALL OIL LEVEL GAUGE GUIDE (See page

EM-

33

)

24. INSTALL V-RIBBED BELT TENSIONER ASSEMBLY

(See page

EM-33

)

25. INSTALL COOLER COMPRESSOR ASSEMBLY (See

page

ES-421

)

26. INSTALL GENERATOR ASSEMBLY

Refer to the procedures up to "INSTALL GENERATOR
ASSEMBLY" (See page

CH-17

).

27. INSTALL FAN

Refer to the procedures up to "INSTALL FAN" (See page

CO-17

).

28. INSTALL FRONT DIFFERENTIAL CARRIER

ASSEMBLY (for 4WD)
Refer to the procedures up to "INSTALL FRONT
DIFFERENTIAL CARRIER ASSEMBLY" (See page

DF-

42

).

29. INSTALL POWER STEERING LINK ASSEMBLY (for

2WD)
Refer to the procedures up to "INSTALL POWER
STEERING LINK ASSEMBLY" (See page

PS-30

).

30. INSTALL POWER STEERING LINK ASSEMBLY (for

4WD)
Refer to the procedures up to "INSTALL POWER
STEERING LINK ASSEMBLY" (See page

PS-49

).

31. INSTALL BATTERY

32. ADD ENGINE COOLANT (See page

CO-3

)

33. ADD ENGINE OIL (See page

LU-5

)

34. ADD POWER STEERING FLUID

35. BLEED POWER STEERING FLUID (See page

PS-2

)

36. ADD DIFFERENTIAL OIL (for 4WD)

37. INSPECT DIFFERENTIAL OIL (for 4WD) (See page

DF-3

)

38. CHECK FOR ENGINE COOLANT LEAKAGE (See

page

CO-4

)

39. CHECK FOR ENGINE OIL LEAKAGE

LU–20

1GR-FE LUBRICATION – OIL PUMP

LU

40. CHECK FOR FUEL LEAKAGE

41. CHECK FOR EXHAUST GAS LEAKAGE

42. CHECK POWER STEERING FLUID LEAKAGE

43. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT

(See page

SP-2

)

MAINTENANCE – OUTSIDE VEHICLE

MA–1

MA

OUTSIDE VEHICLE

GENERAL MAINTENANCE

Performing the following maintenance checks on the vehicle
is the owner's responsibility. The owner may perform the
maintenance or take the vehicle to a service center. Check
the parts of the vehicle described below on a daily basis. In
most cases, special tools are not required. It is recommended
that the owner performs these checks. The procedures for
general maintenance are as follows.

1.

GENERAL NOTES
•

Maintenance requirements vary depending on the
country.

•

Check the maintenance schedule in the owner's
manual supplement.

•

Following the maintenance schedule is mandatory.

•

Determine the appropriate time to service the vehicle
using either miles driven or months elapsed,
whichever reaches the specification first.

•

Maintain similar intervals between periodic
maintenance, unless otherwise noted.

•

Failing to check each vehicle part could lead to poor
engine performance and increase exhaust emissions.

2.

TIRES
(a) Check the tire inflation pressure with a gauge. Make

adjustments if necessary.

(b) Check the surfaces of the tires for cuts, damage or

excessive wear.

3.

WHEEL NUTS
(a) Check for nuts that are loose or missing. Tighten

them if necessary.

4.

TIRE ROTATION (See page

TW-1

)

5.

WINDSHIELD WIPER BLADES
(a) Check the blades for wear or cracks whenever they

are unable to wipe the windshield clean. Replace
them if necessary.

6.

FLUID LEAKS
(a) Check under the vehicle for leaking fuel, oil, water

and other fluids.
NOTICE:
If you smell gasoline fumes or notice any leaks,
locate the cause and correct it.

7.

DOORS AND ENGINE HOOD
(a) Check that all of the doors and the hood operate

smoothly and that all the latches lock securely.

(b) When the primary latch is released, check that the

engine hood secondary latch prevents the hood
from opening.