Toyota FJ Cruiser (GSJ 10, 15 series). Instruction — part 360

PB–16

PARKING BRAKE – PARKING BRAKE ASSEMBLY

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BRAKE

PARKING BRAKE

PARKING BRAKE ASSEMBLY

COMPONENTS

PARKING BRAKE NO. 1
SHOE ASSEMBLY

PARKING BRAKE SHOE
RETURN TENSION SPRING

REAR DISC

REAR DISC BRAKE
CALIPER ASSEMBLY

PARKING BRAKE
NO. 2 SHOE
ASSEMBLY

PARKING BRAKE
SHOE HOLD
DOWN SPRING
PIN

PARKING BRAKE SHOE STRUT
COMPRESSION SPRING

PARKING BRAKE
SHOE STRUT

PARKING BRAKE SHOE HOLD
DOWN COMPRESSION SPRING

HOLE
PLUG

PARKING BRAKE SHOE
ADJUST SCREW SET

ADJUSTING
PIECE

ADJUSTING
BOLT

PARKING BRAKE SHOE
HOLD DOWN SPRING CUP

N*m (kgf*cm, ft*lbf) : Specified torque

Non-reusable part

High temperature grease

105 (1,071, 78)

105 (1,071, 78)

WASHER

WASHER

PARKING BRAKE SHOE
HOLD DOWN SPRING PIN

PARKING BRAKE
SHOE RETURN
TENSION SPRING

PARKING BRAKE SHOE
HOLD DOWN SPRING CUP

PARKING BRAKE
SHOE HOLD DOWN
SPRING CUP

PARKING BRAKE
SHOE HOLD DOWN
COMPRESSION
SPRING

C-WASHER

SHIM

PARKING BRAKE
SHOE LEVER

C133097E01

PARKING BRAKE – PARKING BRAKE ASSEMBLY

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REMOVAL

1.

REMOVE REAR WHEEL

2.

SEPARATE REAR DISC BRAKE CALIPER
ASSEMBLY
(a) Remove the 2 bolts and 2 washers and separate the

disc brake caliper assembly.
NOTICE:
Suspend the disc brake caliper assembly with a
piece of rope.

3.

REMOVE REAR DISC
(a) Release the parking brake lever.

(b) Place matchmarks on the disc and axle hub and

remove the disc.
HINT:
If the disc cannot be removed easily, turn the shoe
adjuster until the wheel turns freely.

DISASSEMBLY

1.

REMOVE PARKING BRAKE SHOE RETURN
TENSION SPRING
(a) Using needle-nose pliers, remove the 2 return

tension springs.

2.

REMOVE PARKING BRAKE SHOE STRUT
(a) Remove the parking brake shoe strut and

compression spring.

3.

REMOVE PARKING BRAKE SHOE
(a) Remove the 2 hold down spring cups, hold down

compression spring and hold down spring pin.

(b) Disconnect the return tension spring and remove

the No. 2 shoe.

(c) Remove the shoe adjusting screw set and return

tension spring.

(d) Remove the 2 hold down spring cups, hold down

compression spring and hold down spring pin.

(e) Using needle-nose pliers, disconnect the parking

brake cable and remove the No. 1 shoe.

C133098

Contract

D028126E05

D028127

D028128

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PARKING BRAKE – PARKING BRAKE ASSEMBLY

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4.

REMOVE PARKING BRAKE SHOE LEVER
(a) Using a screwdriver, remove the C-washer.
(b) Remove the shim and parking brake shoe lever

from the No. 1 shoe.

INSPECTION

1.

INSPECT BRAKE DISC INSIDE DIAMETER
(a) Using a brake drum gauge or the equivalent,

measure the inside diameter of the rear disc.
Standard inside diameter:

210 mm (8.268 in.)

Maximum inside diameter:

211 mm (8.307 in.)

If the inside diameter is greater than the maximum,
replace the rear disc.

2.

INSPECT PARKING BRAKE SHOE LINING
THICKNESS
(a) Using a ruler, measure the thickness of the shoe

lining.
Standard thickness:

4.0 mm (0.157 in.)

Minimum thickness:

1.0 mm (0.039 in.)

If the lining thickness is equal to or less than the
minimum value, or if there is any severe or uneven
wear, replace the brake shoe.

3.

INSPECT BRAKE DISC AND PARKING BRAKE SHOE
LINING FOR PROPER CONTACT
(a) Apply chalk to the inside surface of the disc, then

grind the brake shoe lining so that they fit together
properly.
If the contact between the disc and the shoe lining is
improper, repair it using a brake shoe grinder or
replace the brake shoe assembly.

REASSEMBLY

1.

INSTALL PARKING BRAKE SHOE LEVER
(a) Using a feeler gauge, measure the clearance.

Standard clearance:

Less than 0.25 mm (0.0098 in.)

If the clearance is not within the specifications,
replace the shim with one of the correct size.

D028129

F006409

BR05332

BR00828

R000343E01

Part No.

Shim Thickness

90564-09184

0.3 mm (0.012 in.)

90564-09002

0.4 mm (0.016 in.)

PARKING BRAKE – PARKING BRAKE ASSEMBLY

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(b) Using pliers, install the parking brake shoe lever and

the shim with a new C-washer.

2.

APPLY HIGH TEMPERATURE GREASE
(a) Apply high temperature grease to the surface of the

backing plate which is in contact with the shoe.

3.

INSTALL PARKING BRAKE SHOE
(a) Apply high temperature grease to the adjusting bolt

and piece.

(b) Using needle-nose pliers, connect the parking brake

cable to the parking brake shoe lever.

(c) Install the No. 1 shoe, hold down spring pin, hold

down compression spring and 2 hold down spring
cups.

(d) Install the return tension spring and shoe adjusting

screw set.

(e) Install the No. 2 shoe, hold down spring pin, hold

down compression spring and 2 hold down spring
cups.

4.

INSTALL PARKING BRAKE SHOE STRUT
(a) Attach the compression spring and parking brake

shoe strut to the No. 2 and No. 1 shoes.

5.

INSTALL PARKING BRAKE SHOE RETURN TENSION
SPRING
(a) Using needle-nose pliers, install the 2 return tension

springs.
HINT:
First install the front side spring then install the rear
side spring.

90564-09003

0.5 mm (0.020 in.)

90564-09185

0.6 mm (0.024 in.)

90564-09186

0.9 mm (0.035 in.)

Part No.

Shim Thickness

Piece

Adjusting Bolt

High Temperature grease

F041705E03

D028128

D028127