Toyota FJ Cruiser (GSJ 10, 15 series). Instruction — part 95
1GR-FE ENGINE CONTROL SYSTEM – SFI SYSTEM
ES–335
ES
*
If only a small amount of fuel is in the fuel tank, it takes longer for the EVAP pressure to stabilize.
A
Atmospheric pressure
measurement
Vent valve turned OFF (vent) and EVAP system pressure measured by ECM in order to
register atmospheric pressure.
If pressure in EVAP system not between 70 kPa-a and 110 kPa-a (525 mmHg-a and 825
mmHg-a), ECM cancels EVAP system monitor.
10 seconds
B
First reference
pressure measurement
In order to determine reference pressure, leak detection pump creates negative pressure
(vacuum) through reference orifice and then ECM checks if leak detection pump and vent
valve operate normally.
60 seconds
C
EVAP system pressure
measurement
Vent valve turned ON (closed) to shut EVAP system.
Negative pressure (vacuum) created in EVAP system, and EVAP system pressure then
measured.
Write down measured value as will be used in leak check.
If EVAP pressure does not stabilize within 15 minutes, ECM cancels EVAP system monitor.
15 minutes
*
D
Purge VSV monitor
Purge VSV opened and then EVAP system pressure measured by ECM.
Large increase indicates normality.
10 seconds
E
Second reference
pressure measurement
After second reference pressure measurement, leak check performed by comparing first and
second reference pressure.
If stabilized system pressure higher than second reference pressure, ECM determines that
EVAP system leaking.
60 seconds
F
Final check
Atmospheric pressure measured and then monitoring result recorded by ECM.
-
Sequ
ence
Operations
Descriptions
Duration
Operation A: Atmospheric Pressure Measurement
Operation C: EVAP System Pressure Measurement
Operation B, E:
Reference Pressure Measurement
Operation D: Purge VSV Monitor
Purge VSV: OFF
Canister
Fuel Tank
Vent Valve: OFF (vent)
Canister Pump Module
Canister Filter
Canister
Pressure
Sensor
Leak Detection Pump: OFF
OFF
ON
ON (closed)
Atmospheric
Pressure
Negative
Pressure
OFF
OFF (vent)
ON
Reference Orifice (0.02 Inch)
ON
ON
ON (closed)
A112612E01
ES–336
1GR-FE ENGINE CONTROL SYSTEM – SFI SYSTEM
ES
1. P2401: Leak detection pump stuck OFF
In operation B, the leak detection pump creates negative pressure (a vacuum) through the reference
orifice. The EVAP system pressure is then measured by the ECM, using the canister pressure sensor,
to determine the reference pressure. If the pressure is higher than -1.057 kPa-g (-7.93 mmHg-g), or
lower than -4.85 kPa-g (-36.4 mmHg-g), the ECM interprets this as the leak detection pump being
stuck OFF (not operating). The ECM illuminates the MIL and sets the DTC (2 trip detection logic).
EVAP Pressure when Leak Detection Pump Stuck OFF:
Leak Detection
Pump
Purge VSV
Vent Valve
EVAP Pressure
Positive
Negative
Sequence
Time
First Reference
Pressure
10 seconds
60
seconds
60
seconds
10
seconds
ON: Open
OFF: Closed
ON: Closed
OFF: Vent
Malfunction
OK
ON
ON
ON
A
B
C
D
E
Within 15 minutes
A106064E05
1GR-FE ENGINE CONTROL SYSTEM – SFI SYSTEM
ES–337
ES
2. P2402: Leak detection pump stuck ON
In operation B, the leak detection pump creates negative pressure (a vacuum) through the reference
orifice. The EVAP (Evaporative Emission) system pressure is then measured by the ECM, using the
canister pressure sensor, to determine the reference pressure. If the pressure is higher than -1.057
kPa-g (-7.93 mmHg-g), or lower than -4.85 kPa-g (-36.4 mmHg-g), the ECM interprets this as the leak
detection pump being stuck ON (remaining ON all the time). The ECM illuminates the MIL and sets the
DTC (2 trip detection logic).
HINT:
The detection logic of DTCs P2401 and P2402 is the same because in both cases the reference
pressure measured in operation B is compared to the atmospheric pressure registered in operation A.
The ECM calculates the difference between these pressures by deducting [the reference pressure]
from [the stored atmospheric pressure], and uses this to monitor the EVAP system pressure change.
MONITOR STRATEGY
TYPICAL ENABLING CONDITIONS
Required Sensors/Components
Purge VSV and canister pump module
Frequency of Operation
Once per driving cycle
Duration
Within 2 minutes (varies with amount of fuel in tank)
MIL Operation
2 driving cycles
Sequence of Operation
None
Monitor runs whenever following DTCs not present
None
EVAP key-off monitor runs when all of following conditions met
-
Atmospheric pressure
70 to 110 kPa-a (525 to 825 mmHg-a)
Battery voltage
10.5 V or more
EVAP Pressure when Leak Detection Pump Stuck ON:
Purge VSV
Vent Valve
Leak Detection
Pump
EVAP Pressure
Positive
Negative
First Reference
Pressure
Sequence
10 seconds
60
seconds
60
seconds
10
seconds
Malfunction
OK
ON
ON
ON
C
A
B
D
E
Time
ON: Open
OFF: Closed
ON: Closed
OFF: Vent
Within 15 minutes
A106065E04
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1GR-FE ENGINE CONTROL SYSTEM – SFI SYSTEM
ES
1.
Key-off monitor sequence 1 to 8
1. Atmospheric pressure measurement
2. First reference pressure measurement
3. Vent valve stuck closed check
4. Vacuum introduction
5. Purge VSV stuck closed check
6. Second reference pressure measurement
7. Leak check
8. Atmospheric pressure measurement
Vehicle speed
Below 2.5 mph (4 km/h)
Ignition switch
OFF
Time after key off
5 or 7 or 9.5 hours
Canister pressure sensor malfunction (P0450, P0451, P0452 and
P0453)
Not detected
Purge VSV
Not operated by scan tool
Vent valve
Not operated by scan tool
Leak detection pump
Not operated by scan tool
Both of following conditions met before key off
Conditions 1 and 2
1. Duration that vehicle driven
5 minutes or more
2. EVAP purge operation
Performed
ECT
4.4
° to 35°C (40° to 95°F)
IAT
4.4
°to 35°C (40° to 95°F)
Next sequence run if following condition set
-
Atmospheric pressure change
Less than 0.3 kPa-g (2.25 mmHg-g) in 1 second
Next sequence run if all of following conditions set
Condition 1, 2 and 3
1. EVAP pressure just after reference pressure measurement start
-1 kPa-g (-7.5 mmHg-g) or less
2. Reference pressure
-4.85 to -1.057 kPa-g (-36.4 to -7.93 mmHg-g)
3. Reference pressure
Saturated within 60 seconds
Next sequence run if following condition set
-
EVAP pressure change after vent valve ON (closed)
0.3 kPa-g (2.25 mmHg-g) or more
Next sequence run if following condition set
-
EVAP pressure
Saturated within 15 minutes
Next sequence run if following condition set
-
EVAP pressure change after purge VSV ON (open)
0.3 kPa-g (2.25 mmHg-g) or more
Next sequence run if all of following conditions set
Condition 1, 2, 3 and 4
1. EVAP pressure just after reference pressure
-1 kPa-g (-7.5 mmHg-g) or less
2. Reference pressure
-4.85 to -1.057 kPa-g (-36.4 to -7.93 mmHg-g)
3. Reference pressure
Saturated within 60 seconds
4. Reference pressure difference between first and second
Less than 0.7 kPa-g (5.25 mmHg-g)
Next sequence run if following condition set
-
EVAP pressure when vacuum introduction complete
Second reference pressure or less
EVAP monitor complete if following condition set
-
Atmospheric pressure difference between sequence 1 and 8
Within 0.3 kPa-g (2.25 mmHg-g)
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