Toyota FJ Cruiser (GSJ 10, 15 series). Instruction — part 484
SS–56
SERVICE SPECIFICATIONS – POWER STEERING
SS
TORQUE SPECIFICATIONS
( ): For use without SST
( ): For use without SST
Part tightened
N*m
kgf*cm
ft.*lbf
Power steering vane pump
Vane pump housing rear x Vane
pump housing front
22
224
16
Pressure port union
69
704
51
Suction port union set bolt
9.0
92
80 in.*lbf
Vane pump assembly x Engine
21
214
15
Pressure feed tube assembly x
Vane pump assembly
44 (42)
449 (428)
33 (31)
Part tightened
N*m
kgf*cm
ft.*lbf
No. 1 Engine under cover Body
29
296
21
Rear Engine under cove x Body
for 4WD
29
296
21
Power steering link assembly
Control valve housing set bolt
18
184
13
Rack guide spring cap lock nut
69 (65)
700 (660)
51 (48)
Power steering rack x Rack end
103 (98)
1,050 (1,000)
76 (72)
Tie rod assembly lock nut
88
897
65
Turn pressure tube union nut
25 (23)
250 (235)
18 (17)
Power steering link assembly set
bolt and nut
100
1,020
74
Pressure feed and return tubes x
Control valve housing
25 (23)
250 (235)
18 (17)
Pressure feed tube clamp set bolt
28
286
21
Outlet return tube
44 (42)
499 (428)
33 (31)
Tie rod end x steering knuckle
49
500
36
SS–56
SERVICE SPECIFICATIONS – AIR CONDITIONING
SS
AIR CONDITIONING
SERVICE DATA
Refrigerant charge volume
570 to 630 g (20.11 to 22.22 oz.)
Magnetic clutch clearance
0.35 to 0.60 mm (0.014 to 0.024 in.)
Magnetic clutch relay
3 - 5 : 10k
Ω or higher
3 - 5 : Below 1
Ω(Apply battery voltage to terminals 1 and 2)
Heater blower relay
3 - 4 : Below 1
Ω
3 - 4 : 10k
Ω or higher (Apply battery voltage to terminals 1 and 2)
3 - 5 : 10k
Ω or higher
3 - 5 : Below 1
Ω(Apply battery voltage to terminals 1 and 2)
SERVICE SPECIFICATIONS – AIR CONDITIONING
SS–57
SS
TORQUE SPECIFICATIONS
AIR CONDITIONING UNIT
COMPRESSOR AND MAGNETIC CLUTCH
CONDENSER
Part Tightened
N*m
kgf*cm
ft.*lbf
Negative battery terminal x Battery
3.9
40
35 in.*lbf
Part Tightened
N*m
kgf*cm
ft.*lbf
No. 1 cooler evaporator x Cooler expansion valve x Air conditioning tube
3.5
36
31 in.*lbf
Air conditioning unit assembly x Instrument panel reinforcement
9.8
100
87 in.*lbf
Air conditioning unit assembly x Body
5.4
55
48 in.*lbf
Main body ECU (Driver side junction block x Instrument panel reinforcement
8.4
86
74 in.*lbf
Bracket x Main body ECU (Driver side junction block
8.4
86
74 in.*lbf
Steering intermediate shaft assembly x Thrust stopper
36
367
27
Part Tightened
N*m
kgf*cm
ft.*lbf
Magnet clutch hub x Cooler compressor assembly
18
184
13
Pressure relief valve x Cooler compressor assembly
8.0
82
71 in.*lbf
Cooler compressor assembly x Compressor bracket
24.5
250
18
Discharge hose sub-assembly x Cooler compressor assembly
9.8
100
87 in.*lbf
Suction hose sub-assembly x Cooler compressor assembly
9.8
100
87 in.*lbf
Suction hose sub-assembly x Timing chain cover
7.8
80
69
Battery hold down clamp x Battery
6.0
61
53 in.*lbf
Part Tightened
N*m
kgf*cm
ft.*lbf
Cap x Modulator
2.9
30
25 in.*lbf
No. 1 cooler condenser cushion x Body
5.5
56
49 in.*lbf
Cooler condenser assembly x No. 1 cooler condenser cushion
5.5
56
49 in.*lbf
No. 2 cooler condenser cushion RH x Air conditioning tube assembly
5.4
55
48 in.*lbf
No. 2 cooler condenser cushion RH x Cooler condenser assembly
5.5
56
49 in.*lbf
No. 2 cooler condenser cushion LH x Cooler condenser assembly
5.5
56
49 in.*lbf
Cooler bracket x No. 2 cooler condenser cushion LH
5.4
55
48 in.*lbf
Air conditioning tube assembly x Cooler condenser assembly
5.4
55
48 in.*lbf
Discharge hose sub-assembly x Condenser assembly
5.4
55
48 in.*lbf
SERVICE SPECIFICATIONS – SUPPLEMENTAL RESTRAINT SYSTEM
SS–57
SS
SUPPLEMENTAL RESTRAINT
SYSTEM
TORQUE SPECIFICATIONS
Part Tightened
N*m
kgf*cm
ft.*lbf
Steering pad x Steering wheel assembly
8.8
90
78 in.*lbf
Steering wheel assembly x Steering column assembly
50
510
37
Front passenger airbag assembly x Instrument panel reinforcement
20
204
15
Curtain shield airbag assembly x Body
9.8
100
7
Center airbag sensor assembly x Body
17.5
179
13
Front airbag sensor x Body
9.0
92
80 in.*lbf
Side airbag sensor x Body
9.0
92
80 in.*lbf
Rear airbag sensor x Body
9.0
92
80 in.*lbf
Seat position sensor x Front seat assembly
8.0
82
71 in.*lbf
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